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Joining High-Strength Steel and Al6061 Sheet Using Hole Clinching Process (Hole 클린칭을 이용한 고장력강판과 Al6061 이종소재의 접합)

  • Ahn, Nam-Sik;Lee, Chan-Joo;Lee, Jung-Min;Ko, Dae-Cheol;Lee, Seon-Bong;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.691-698
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    • 2012
  • The joining of aluminum and HSS (high-strength steel) by the conventional clinching process is limited by the low formability of HSS. Defects in the clinching joint, such as necking of the upper sheet, cracks, and lack of interlocking, are produced by the different ductility properties of HSS and aluminum. In this study, we propose the hole clinching process for joining Al6061 and SPFC440, in which deformation of SPFC440 is avoided by drilling a hole in the SPFC440. The dimensions of the interlocking in the hole-clinched joint necessary to provide the required joint strength were determined. Based on the volume constant of the hole clinching process, the shapes of the tools were designed by finite element (FE)-analysis. A hole clinching experiment was performed to verify the proposed process. A cross-section of the joint showed good agreement with the results of the FE-analysis. The lap shear strength was found to be 2.56 kN, which is higher than required joint strength.

3차원 유한요소와 Hyperelement 연계에 의한 구형강체기초의 동적강성행렬

  • 진병무;김재관;장승필
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05d
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    • pp.398-403
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    • 1996
  • 이 논문에서는 지반과 기초를 일반적인 3차원 유한요소로 모델링하고, 유한요소의 바깥영역은 일반적인 모드의 축대칭 유한요소와 축대칭 Hyperelement를 사용하여 전달경계로 모델링하여, 유한요소와 전달경계의 경계에서 두 요소간의 연계에 의하여 기초에서의 동적강성행렬을 구한다. 이를 위하여 3차원 유한요소와 축대칭 요소간의 연계방법을 제안한다. 제시되는 기초의 동적강성행렬은 x,y,z방향의 병진성분과 x,y,z축에 관한 회전성분의 6자유도로 표현된다. 이 논문에서 사용한 3차원 유한요소와 축대칭 요소의 연계 방법의 검증을 위하여 구형기초와 등가의 강성을 갖는 강체원형기초의 동적강성행렬을 구하고 이를 비교하였다.

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축대칭 셸의 음향방사 해석에 관한 연구

  • 홍진선;이장무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.4
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    • pp.797-802
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    • 1990
  • 본 연구에서는 축대칭 셸의 고유모우드에 의하여 발생하는 음향의 방사특성을 유한요소법으로 구하고 실험을 수행하여 그 타당성을 검토하였다.축대칭 셸에서 원 주방향으로의 압력분포를 가정하여 2차원 문제로 단순화시키고 거리가 무한대인 영역 은 음향 임피던스 (acoustic impedance)를 이용하여 대처함으로써 축대칭 셸의 고유모 우드에 의하여 발생하는 음향세기와 방사효율을 구하였다. 각각의 고유모우드에 의 하여 방사되는 에너지는 서로 독립적이므로 강제진동에 의한 음향의 방사효율은 고유 모우드에 의한 방사효율의 가중치에 의한 평균(weighted average)을 취함으로써 구할 수 있다.

Axisymmetric Modeling of Dome Tendons in Nuclear Containment Building II. Verification through Numerical Examples (원전 격납건물 돔 텐던의 축대칭 모델링 기법 II. 수치예제를 통한 검증)

  • Jeon Se-Jin
    • Journal of the Korea Concrete Institute
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    • v.17 no.4 s.88
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    • pp.527-533
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    • 2005
  • Axisymmetric modeling of the nuclear containment building has been often employed in practice to estimate structural behavior for the axisymmetric loadings, where the axisymmetric approximation is required for the actual non-axisymmetric tendon arrangements in the dome. In the preceding companion paper, some procedures are proposed for the domestic CANDU and KSNP type containments that can implement the actual 3-dimensional tendon stiffness and prestressing effect into the axisymmetric model. In this paper, the proposed schemes are verified through some numerical examples comparing the results of the actual 3-dimensional model with those of some axisymmetric models. The results of the proposed axisymmetric analyses show relatively good agreements with the actual structural behavior especially for the CANDU type. Also, it is shown that proper level of the prestressing in a hoop direction plays an important role to predict the actual prestressing effect in the axisymmetric dome modeling. Finally, correction factors are discussed that can revise some approximations introduced in the derivations.

dynamic Analysis of Ring-Stiffened Axisymmetric Shells (링보강 축대칭 쉘 구조물의 동적 해석)

  • 황철성
    • Journal of the Earthquake Engineering Society of Korea
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    • v.4 no.2
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    • pp.83-98
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    • 2000
  • 자오방향 및 주변방향으로 피르스트레스트 하중이 작용된 축대칭 쉘 구조물을 기하학적으로 축대칭인 구조물의 특성을 최대한으로 이용할 수 있도록 회전 링요소로 모델화하였다 보강링 요소의 모델은 축대칭 쉘요소를 이용하였으며 본체 구조물과 절점에서 부착되있는 것으로 가정하여 이의 편심을 고려하였다 유체-구조물의 상호관계는 접촉면에서 구조물의 가속도에 비례한 부가질량으로 표현하였으며 부가질량은 유체를 비점성 비압축 및 비회전을 가정하여 유한요소법에 의해 구하였다 이에 대한 수치해석을 통하여 고유진동해석 및 지진하중을 주하중으로 한 동적해석을 실시하였다 프로그램을 통하여 해석한 결과를 프리스트레스 하중 하에서 고유진동수에 대한 정해와 비교한 결과 20개의 요소로 모델링한 경우에서도 정해와 근접한 해를 얻을 수 있었다 또한 내부유체가 있는 경우와 링보강을 한 경우에 대한 고유진동수를 문헌과 비교한 결과 근접한 해를 얻을 수 있었다.

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Mechanical Damage Behavior of Single Crystalline Silicon by Scratching Test (Scratching Test에 의한 단결정 실리콘의 기계적 손상거동)

  • 김현호;정성민;이홍림
    • Journal of the Korean Ceramic Society
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    • v.40 no.1
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    • pp.104-108
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    • 2003
  • COF(Coefficient Of Friction), AE(Acoustic Emission), micro-cracks and crystal structure of the single crystalline silicon were investigated according to the induced normal load during scratching test. Scratching tests were performed with the loading rate of 100 N/min and various scratching speeds of 1, 3, 6, 10 mm/min from 0 up to 30 N of the maximum normal load. In consequence, COF, AE and crack density were observed to increase with increasing normal load or increasing scratching speed. Phase transformations from the silicon diamond structure to other structures were observed in the scratched grooves for the slow scratching speeds using micro-Raman spectroscopy.

Finite Element Formulation for Axisymmetric Linear Viscoelastic Problems (축대칭 선형 점탄성 구조물의 정적 유한요소해석)

  • Oh Guen;Sim Woo-Jin
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.18 no.3
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    • pp.321-332
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    • 2005
  • In this paper, the time-domain finite element formulations for axisymmetric linear viscoelastic problems, especially for the viscoelastic hollow sphere and cylinder, under various boundary conditions are presented with the theoretical solutions of them obtained by using the elastic-viscoelastic correspondence principle. It is assumed that the viscoelastic material behaves like a standard linear solid in distortion and elastically in dilatation. Numerical examples are solved based on the spherically symmetric, axisymmetric and plane strain finite element models. Good agreements are obtained between numerical and theoretical solutions, which shows the validity and accuracy of the presented method.

Axisymmetric Modeling of Dome Tendons in Nuclear Containment Building I. Theoretical Derivations (원전 격납건물 돔 텐던의 축대칭 모델링 기법 I. 이론식의 유도)

  • Jeon Se-Jin;Chung Chul-Hun
    • Journal of the Korea Concrete Institute
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    • v.17 no.4 s.88
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    • pp.521-526
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    • 2005
  • Prestressing tendons in a nuclear containment building dome are non-axisymmetrically arranged in most cases. However, simple axisymmetric modeling of the containment has been often employed in practice to estimate structural behavior for the axisymmetric loadings such as an internal pressure. In this case, the axisymmetric approximation is required for the actual tendon arrangements in the dome. Some procedures are proposed that can implement the actual 3-dimensional tendon stiffness and prestressing effect into the axisymmetric model. Prestressing tendons, which are arranged in 3 or 2-ways depending on a containment type, are converted into an equivalent layer to consider the stiffness contribution in meridional and hoop directions. In order to reflect the prestressing effect, equivalent load method and initial stress method are devised and the corresponding loads or stresses are derived in terms of the axisymmetric model. In a companion paper, the proposed schemes are applied into CANDU and KSNP(Korean Standard Nuclear Power Plant) type containments and are verified through some numerical examples comparing the analysis results with those of the actual 3-dimensional model.

Axisymmetric Thermal Analysis of 3D Regenerative Cooling System (3차원 재생 냉각 시스템의 축대칭 열해석)

  • Kim Sung-In;Park Seung-O
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.2
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    • pp.53-61
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    • 2006
  • Axisymmetric numerical thermal analysis for a 3-dimensional regenerative cooling system in a rocket engine is carried out. To predict the accurate heat transfer with the stiff temperature distribution, several tests have been conducted for the grid size, the properties variation of the coolant and the combustion gas depending on temperature. The axisymmetric heat flux model is defined using fin efficiencies and is designed to be equivalent to the heat flux of the 3-dimensional coolant channel. For comparison purpose, the 1-dimensional analysis using Bartz equation is also conducted. The performance of the present model in predicting the cooling characteristics of a 3-dimensional regenerative cooling system is compared with the 3-dimensional results of RTE(Rocket Thermal Evaluation). It is found that the present method predicts much closer results to those of RTE code than 1-dimensional analysis.

Numerical Formulation of Axisymmetric Shell Element and Its Application to Geotechnical Problems (축대칭 쉘 요소의 유한요소 수식화와 지반공학적 활용)

  • Shin, Hosung;Kim, Jin-Wook
    • Journal of the Korean Geotechnical Society
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    • v.36 no.12
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    • pp.27-34
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    • 2020
  • Use of axisymmetric shell element for the structure increases the efficiency and accuracy in finite element analysis of the interaction between the ground and the structure. This paper derived the force balance equation and the moment balance equation for an axisymmetric shell element based on Kirchhoff's theory. The governing equation for the axial deformation used the isoparametric shape function in the Galerkin formulation, and the governing equation for the shell bending used the higher-order shape function. The developed axisymmetric shell element was combined with Geo-COUS, a geotechnical finite element program for the coupled analysis with the ground. The accuracy of the developed element was confirmed through the example analyses of the circular plate and the liquid storage tank. And the energy balance equation for the axisymmetric shell element is presented.