• Title/Summary/Keyword: (D/C) ratio

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Tribological properties of sputtered boron carbide coating and the effect of $CH_4$ reactive component of processing gas

  • Cuong Pham Duc;Ahn Hyo-Sok;Kim Jong-Hee;Shin Kyung-Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.78-84
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    • 2003
  • Boron carbide thin coatings were deposited on silicon wafers by DC magnetron sputtering using a $B_4C$ target with As as processing gas. Various amounts of methane gas $(CH_4)$ were added in the deposition process to better understand their influence on tribological properties of the coatings. Reciprocating wear tests employing an oscillating friction wear tester were performed to investigate the tribological behaviors of the coatings in ambient environment. The chemical characteristics of the coatings and worn surfaces were studied using X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES). It revealed that $CH_4$ addition to As processing gas strongly affected the tribologcal properties of sputtered boron carbide coating. The coefficient of friction was reduced approximately from 0.4 to 0.1, and wear resistance was improved considerably by increasing the ratio of $CH_4$, gas component from 0 to $1.2\;vol\;\%$. By adding a sufficient amount of $CH_4\;(1.2\%)$ in the deposition process, the boron carbide coating exhibited lowest friction and highest wear resistance.

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Study on an Aluminum Modified Alloy and Manufacturing Conditions for Hot Metal Gas Forming (열간가스성형용 알루미늄 개발 합금 공정 조건에 관한 연구)

  • Lee, G.M.;Go, G.Y.;Lee, H.C.;Kim, D.O.;Lee, Y.K.;Kim, J.S.;Song, J.H.
    • Transactions of Materials Processing
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    • v.26 no.4
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    • pp.222-227
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    • 2017
  • In order to respond to environmental regulations and increased demand for fuel economy, the demand for lightweight car bodies has grown. Hydroforming of aluminum is one possible solution as it eliminates the need for additional welding to develop closed cross-sectional parts. However, the low formability of aluminum is a limitation of its application. On the other hand, the ductility of materials can be improved at higher temperatures, and hot metal gas forming has been widely applied in the production of lightweight vehicle parts. In this study, aluminum alloy for pipe extrusion was developed by controlling the Mg:Cr:Mn ratio based on AA5083. Mechanical properties of the developed material were examined by tensile test and were applied to a forming simulation. Cold forming simulation for preforming and non-isothermal hot forming simulation for hot metal gas forming were carried out to validate process conditions. A prototype of the sidemember was manufactured under the given process condition. Finally, thickness distribution was compared with finite element analysis results.

A study on supersonic jet using Schlieren technique and numerical simulation in low-pressure condition (Schlieren 기법과 수치해석을 이용한 저압 상황의 초음속 제트 유동 연구)

  • Ji, Yun Young;Jang, Dong Kyu;Sohn, Dong Kee;Ko, Han Seo
    • Journal of the Korean Society of Visualization
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    • v.18 no.2
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    • pp.51-58
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    • 2020
  • Research on shock structures of supersonic jet through visualization experiments in low-pressure environment have not been actively conducted. Therefore, in this study, shock waves and supersonic jets were analyzed and compared by numerical analysis and Schlieren technique at low-pressure. Schlieren technique is commonly used to visualize the shock waves generated by density gradient as interferometric methods. Pressure ratio of entrance and ambient was set around 4 to observe moderate under-expanded jet. For validation of experimental and numerical results, the shock structure and frequency were compared. In the case of ST and C nozzle, the results were shown that the difference of shock cell distance was within 10%. The Mach number gradually decreased due to energy reduction, and the error rate was within 7%. D nozzle was not fitted to be observing the shock structure. Because the interface between rarefaction fan and supersonic jet was ambiguous and oscillating phemenoma occurred at end of jet, the supersonic jet in low ambient pressure was observed and analyzed.

Hydrocarbon Synthesis of Waste Lignocellulosics by Liquefaction Reaction of Thermochemical Deoxyhdrogenolysis Method (II) (목질폐재(木質廢材)의 열(熱)-화학적(化學的) 탈(脫)산소-수소첨가반응(환원반응)에 의한 액화(液化)탄화수소의 합성 (II))

  • Lee, Byung-Guen
    • Journal of the Korean Wood Science and Technology
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    • v.19 no.4
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    • pp.80-84
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    • 1991
  • Lignocellulosic biomass including acetosolv ricestraw and spruce lignin were liquefied and converted into liquid hydrocarbons by catalytic hydroliquefaction reaction. These experimental works were carried out in 1-liter-capacity autoclave using 50% tetralin and m-cresol solution respectively as soluble solvent and Ni. Pd. Fe and red mud as catalyst. $H_2$ gas was supplied into the reactor for escaltion of deoxhydroenolysis reaction. Catalyst concentrations were 1 % of raw material based on weight. The ratio between raw materials and soluble solvent are 1g and 10cc. The reaction conditions are 400-$700^{\circ}C$ of reaction temperature, 10-50 atms of reaction pressure. The highest yield of hydrocarbon, so called "product oil" showed 32% and 5.5% of lowest char formation when red mud was used as catalyst. The product oil yields from those of other catalysts were in the range of 20-29%. The influence of different initial hydrogen pressures was examined in the range d 30-50 atms. A minimum pressure of 35 atms was necessary to obtain a complete recovery of souble solvent for recycling.

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A Design Criterion for the Vibration Isolation of a Marine Diesel Generator Set (선박용 디젤발전기의 진동 절연을 위한 설계 기준)

  • Brennan M.J.;Mace B.R.;Lee, D.C.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.4 s.109
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    • pp.329-338
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    • 2006
  • The resilient mounts of a diesel engine installed onboard a ship should be designed for both static and dynamic loads. If possible, the resonance frequencies of the six rigid body modes of the installation and the flexible modes of the engine support structure should not lie within the engine operation range. In this paper a design criterion is proposed to evaluate an isolation system which involves the summation of dynamic forces transmitted through the resilient mounts and elastic potential energy index stored in the mounts. A case study is also presented in which a diesel engine generator, which had an elastic foundation and was mounted in a 5500 TEU container vessel, was studied both theoretically and experimentally. The theoretical analysis of the test model was performed by using a single mass 6 degree of freedom system. Actual measurements of mechanical vibration of the engine and its foundation onboard were carried out, which showed the importance of including the flexibility of the engine support structure in the mode.

Behavior of $CaF_2$ at the Initial Adsorption Stage on Si(114)

  • Dugerjav, Otgonbayar;Duvjir, Ganbat;Li, Huiting;Kim, Hui-Dong;Seo, Jae-Myeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.242-242
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    • 2012
  • From the combined studies of STM and synchrotron photoemission, it has been found that a $CaF_2$ molecule is dissociated to Ca and F atoms on the $Si(114)-2{\times}1$ held at $500^{\circ}C$ at the initial adsorption stage. The Ca atoms form isolated and unique shapes of silicide molecules as shown in Fig. (a), while the F atoms are desorbed from the surface. On the other hand, beyond a $CaF_2$ coverage of 0.3 monolayer, as shown in Fig. (b), in addition to these silicide molecules, a 1-D facet [composed of (113) and (115) faces] adjacent to an etch pit has been observed, and F atoms are also detected from photoemission. These results imply that F atoms act as an etchant on Si(114) and CaF is adsorbed selectively on the (113) face of this facet. From the present studies, it has been concluded that, an insulating $CaF_2$ layer like that on Si(111) cannot be formed on Si(114), but a CaF-decorated nanofacet with a high aspect-ratio can be grown.

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Process Optimization for Life Extension of Electropolishing Solution using Half Round Bus Bar (반구형 부스바를 이용한 전해연마액 수명연장을 위한 공정 최적화)

  • Kim, Soo Han;Lee, Seung Heon;Cho, Jaehoon;Lim, Dong-Ha;Choi, Joongso;Park, Chulhwan
    • Journal of Surface Science and Engineering
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    • v.49 no.5
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    • pp.447-453
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    • 2016
  • In this study, we intended to extend the life of electropolishing solution through the reduction of electric resistance by improving the electrolysis efficiency. The optimum conditions were obtained by half round bus bar and Taguchi method. As the main control factors in the electropolishing process, current density, polishing time, electrolyte temperature and flow rate were selected. The electrolyte temperature was the most significant to the electrolysis efficiency. The optimum conditions for the life extension of electropolishing solution were as follows: current density, $45A/dm^2$; polishing time, 6 min; electrolyte temperature, $70^{\circ}C$; flow rate, 11 L/min. As a results of ANOVA of SN ratios, it was found that the electrolyte temperature was significant factor at the 90% confidence level.

The Influence of Distribution Characteristics of Compression Index on the Spatial Distribution of Consolidation Settlements (압축지수분포 특성이 압밀침하량 분포에 미치는 영향)

  • Kim, Dong-Hee;Kim, Min-Tae;Kim, Kyu-Sun;Lee, Woo-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09b
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    • pp.76-80
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    • 2010
  • This paper describes that estimation methods for the distribution of consolidation settlements to investigate the influence of distribution characteristics of compression index on the spatial distribution of consolidation settlements. When the variation of compression index is considerable, the spatial distribution of compression index is estimated using ordinary cokriging. The spatial distribution of consolidation settlements estimated by considering both the variation of compression index and void ratio (CASE-1) is different from the conventional mean value of all soil properties (CASE-2). The settlement of CASE-1 shows the larger variation at short distances rather than that of CASE-2. Whereas the spatial settlement distribution of CASE-1 is affected by the spatial distribution of compression index and the thickness of consolidation layer, the distribution of CASE-2 is significantly influenced by the distribution of the thickness of consolidation layer.

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Compressibility of Changi sand in K0 consolidation

  • Wanatowski, D.;Chu, J.;Gan, C.L.
    • Geomechanics and Engineering
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    • v.1 no.3
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    • pp.241-257
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    • 2009
  • The one-dimensional compressibility of sand is an important property for the estimation of settlement or deformation of sand deposits. The $K_0$ value of sand is also an important design parameter. Experimental results are presented in this paper to study the compressibility of sand in $K_0$ consolidation tests. The $K_0$ consolidation tests were carried out using a triaxial cell and a plane-strain apparatus. Specimens prepared using both the moist tamping and the water sedimentation methods were tested. The testing data demonstrate that the type of testing apparatus does not affect the $K_0$ measurement if proper boundary conditions are imposed in the tests. The data also show that the compressibility and the $K_0$ value of loose sand specimens prepared using the moist tamping method are very sensitive to the variation of void ratio. The $K_0$ values measured from these tests do not agree with the $K_0$ values calculated from Jaky's equation. The compressibility and $K_0$ values of sand obtained from tests on specimens prepared using different preparation methods are different which may reflect the influence of soil fabrics or structures on the one dimensional compression behavior of sand.

A Study on the Combustion Characteristics of Diffusion Flame Formed in the Wake of Cylindrical Bluff Body (원통형 보염기 후류에 형성되는 확산화염의 연소특성에 관한 연구)

  • An, J.G.;Lim, D.J.;Ro, T.S.;Song, K.K.
    • 한국연소학회:학술대회논문집
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    • 1998.10a
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    • pp.23-30
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    • 1998
  • The stabilization characteristics of diffusion flame formed in the wake of a cylindrical flame holder were investigated. Distribution of turbulence intensity, concentration distribution of combustion gas, and ion currents were measured. The turbulence intensity in the wake of cylindrical- game holder is increased with increase of diameter or blockage ratio of grid. If the auxiliary fuel is injected into recirculation zone, the concentration of $C_3H_8$ is high, but the concentration of $CO_2$ is low at the boundary of recirculation zone. The region with highest average value of ion currents in the middle of flame is moved to the upstream side by the turbulent components of main stream. The flame mass with partially active reaction is moved fast for uniform flow and turbulence generator G3, but the flame mass with relatively slow reaction is moved slowly for turbulence generator G1.

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