• Title/Summary/Keyword: $CaCO_3$ scale

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Purification of Waste Acid and Manufacture of Complex Oxide and Mn-Ferrite Powder by Co-Roasting Process (폐산의 정제 기술 및 분무 배소법에 의한 복합 산화물과 Mn-Ferrite 분말의 제조)

  • 유재근;김정석;민병구;성낙일
    • Resources Recycling
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    • v.7 no.4
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    • pp.64-75
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    • 1998
  • The purpose of this study is to produce high putity composite powder composed of Fe-oxide, Mn-oxide and Mn-ferrite having superior homogencity in composition and particle size distribution by co-roasting process. Binary component metal (Fe, Mn) chloride solutions were produced by dissolving mill scale and ferro-mangancse alloy in hydrochloric acid. These chloride solutions contained the impurities such as SiO$_{2}$, P, Al, Ca and Na, which were originated from the Fe/Mn source materials. The neutralization and polymeric coagulant method were adoped to refine the hydrochloric liquor. When pH is far below the isoelectric point (pH 2-3), the SiO$_{2}$ was the most effectively reduced element, while other impurities remained unchanged. By increasing pH above 3, most of the impurities could be reduced effectively due to the coprecipitation reaction. The polymeric coagulants such as poly vinyl alcohol, resin amine and ammonium molybdate were found to have no effect on the spray roaster designed by the authors. The produced oxide powders were confirmed to be mixtures of Fe-oxide, Mn-oxide and mn-ferrite. the powders were homogeneously mixed and the particle size increased sleeply with increasing co-roasting temperature.

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A Comparative Study on the Fouling Characteristics of River and Tap Water in a Heat Exchanging Model (열교환기 모델내 하천수와 시수의 Fouling 특성 비교)

  • Sung, Sun-Kyung;Suh, Sang-Ho;Roh, Hyung-Woon
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.49-54
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    • 2003
  • Scale is formed when hard water is heated or cooled in heat transfer equipments such as heat exchangers, condensers, evaporators, cooling towers, boilers, and pipe walls. When scale deposits in a heat exchanging surface, it is traditionally called fouling. The objective of the present study was to compare the fouling characteristics of river and tap water in a heat exchanging model. FromtheSEM analyses for tap water the $calciteformofCaCO3_{3}$ was formed. For river water, however, the $aragoniteCaCO_{3}$ wasformed.In order to investigate velocity effects on the fouling characteristics in the heat exchanging model, the inlet velocity was varied with 0.5, 1.0 and 1.5 m/s, respectively. The fouling characteristics of river water were quite different from those of tap water. For the case of the 'velocity of 1.5m/s', the overall heat transfer coefficient was reduced up to 26% than that of the 'velocity of 0.5m/s'

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Properties Analysis of Environment Friendly Electrodeposit Films Formed at Various Current Density Conditions in Natural Seawater (천연해수 중 전류밀도 변화에 따라 형성된 환경친화적인 전착 코팅막의 특성 분석)

  • Lee Chan-Sik;Bae Il-Yong;Kim Ki-Joon;Moon Kyung-Man;Lee Myeong-Hoon
    • Journal of the Korean institute of surface engineering
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    • v.37 no.5
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    • pp.253-262
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    • 2004
  • Calcareous deposits are the consequence of pH increase of the electrolyte adjacent to metal surface affected by cathodic current in seawater. It obviously has several advantages over conventional coatings, since the calcareous deposit coating is formed from coating (Mg$^{2+}$, $Ca^{2+}$) naturally existing in seawater. In consideration of this respect, environment friendly calcareous deposit films were formed by an electro deposition technique on steel substrates submerged in 48$^{\circ}C$ natural seawater. And the influence of current density, coating time and attachment of steel mesh on composition ratio, structure and morphology of the electrodeposited films were investigated by Scanning Electron Microscopy(SEM), Energy Dispersive Spectroscopy(EDS) and X-Ray Diffractor(XRD), respectively. Accordingly, this study provides a better understanding of the composition between the growth of $Mg(OH)_2$ and $CaCO_3$ during the formation of electro deposit films on steel substrate under cathodically electrodeposition in $48^{\circ}C$ natural seawater. The Mg compositions, in general, are getting decreased regardless of current density but Ca compositions are getting increased as electrodeposition time runs. That is, $Mg(OH)_2$ compounds of brucite structure shaped as flat type is formed at the initial stage of electrodeposition, but CaCO$_3$ compounds of aragonite structure shaped as flower type is formed in large scale. Besides, $Mg(OH)_2$ compounds were much formed at 5 A/$\m^2$ environment condition compared to the 3 A/$\m^2$ and 4 A/$\m^2$ environment conditions. This is because that OH- which was comparatively largely generated at the metal surface is preferably combined with $Mg^{2+}$TEX>.

A Field Evaluation of Calcium Carbonate Scale Prevention using Molecular Vibration in Subway Tunnels (분자진동을 이용한 스케일 방지 기술의 지하철 터널 내 현장적용성 평가)

  • Park, Eunhyung;Chu, Ickchan;Lee, Jonghwi;Kim, Hyungi;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.12
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    • pp.27-33
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    • 2012
  • The purpose of this study is to evaluate the field applicability of Quantum Stick in scale deposit prevention for subway tunnels in Seoul. This technology was installed into drainpipes and its performance was monitored through occasional site visits. SEM and EDS were also performed on scale collected from these drain pipes. Results showed a decrease in scale deposits due to Quantum Stick treatment. In the field test, the device was found to be effective in preventing scale formation in new pipes as well as reducing existing scale in previously installed pipes. However, further investigations are necessary to account for various environmental conditions. In conclusion, the results indicate that molecular Vibration technology is effective in suppressing scale formation.

Study for the Geochemical Reaction of Ca-feldspar, Amphibole and Olivine with Supercritical $CO_2$ and Brine on the $CO_2$ Sequestration Condition (이산화탄소 지중저장 조건에서 초임계이산화탄소와 염수 반응에 의한 Ca-사장석, 각섬석, 감람석의 지화학적 변화 연구)

  • Kang, Hyun-Min;Park, Min-Ho;Park, Sang-Hee;Lee, Min-Hee;Wang, Soo-Kyun
    • Economic and Environmental Geology
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    • v.44 no.2
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    • pp.123-133
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    • 2011
  • The lab scale experiments to investigate the geochemical reaction among supercritical $CO_2$-mineral-brine which occurs at $CO_2$ sequestration sites were performed. High pressurized cell system (l00 bar and $50^{\circ}C$) was designed to create supercritical $CO_2$ in the cell, simulating the sub-surface $CO_2$ storage site. From the high pressurized cell experiment, the surface changes of Ca-feldspar, amphibole (tremolite) and olivine, resulted from the supercritical $CO_2$-mineral-brine reaction, were observed and the dissolution of minerals into the brine was also investigated. The mineral slabs were polished and three locations on the surface were randomly selected for the image analysis of SPM and the surface roughness value (SRV) of those locations were calculated to quantify the change of mineral surface for 30 days. At a certain time interval, SPM images and SRVs of the same mineral surface were acquired. The secondary minerals precipitated on the mineral surfaces were also analyzed on SEM/EDS after the experiment. From the experiments, the average SRV of Ca-feldspar increased from 2.77 nm to 20.87 nm for 30 days, suggesting that the dissolution of Ca-feldspar occurs in active when the feldspars contact with supercritical $CO_2$ and brine. For the amphibole, the average SRV increased from 2.54 nm to 8.31 nm and for the olivine from 0.77 nm to 11.03 run. For the Ca-feldspar, $Ca^{2+}$, $Na^+$, $Fe^{2+}$, $Si^{4+}$, $K^+$ and $Mg^{2+}$ were dissolved in the highest order and $Si^{4+}$, $Ca^{2+}$, $Fe^{2+}$ and $Mg^{2+}$ for the amphibole. Fe (or Mg) - oxides were precipitated as the secondary minerals on the surfaces of amphibole and olivine after 30 days reaction. Results suggested that $Ca^{2+}$, $Fe^{2+}$ and $Mg^{2+}$ rich minerals would be significantly weathered when it contacts with the supercritical $CO_2$ and brine at $CO_2$ sequestration sites.

Study on basic characteristics for utilization of bituminous pyrolysis by-products (인도네시아 역청 열분해 무기 부산물의 활용을 위한 기초 특성 연구)

  • Jang, Jung Hee;Han, Gi Bo;Park, Cheon-Kyu;Jeon, Cheol-Hwan;Kim, Jae-Kon
    • Journal of the Korean Applied Science and Technology
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    • v.34 no.4
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    • pp.892-898
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    • 2017
  • In this study, the basic properties of recoverable gaseous and solid materials were investigated from heavy oil contained in the resources. The basic characteristics of pyrolysis reaction for the conversion of bituminous oil to pyrolysis various temperature were investigated. The characteristics of gas and solid phase byproducts were also investigated with a laboratory scale fixed bed reactor according to various reaction temperature. As a result, it was confirmed that the oil yield was about 17% at $550^{\circ}C$ and $CH_4$, $CaCO_3$ and CaO could be recovered as by-products.

An Evaluation of Treatment Technologies for Anti-scale in Drainage Works Using Simulation Test of Road Tunnel (도로터널의 모사시험을 통한 배수공 스케일 억제 기술 평가)

  • Park, Eun-Hyung;Nam, Joong-Woo;Han, Yoon-Su;Kim, Hyun-Gi;Chun, Byung-Sik
    • Journal of the Korean Geotechnical Society
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    • v.29 no.7
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    • pp.5-15
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    • 2013
  • Clogging phenomenon is one of the important problems in deteriorated tunnels, and it caused inhibition of drainage system by long-term behavior. Clogging phenomenon is mainly composed of $CaCO_3$ in the form calcite. Calcite is generally created by the reaction of $Ca(OH)_2$ with $CO_2$ emitted from vehicles. The structure of deteriorated tunnels was simulated and the setting of outflow from drainage pipe was observed in this study. The test was experienced by changing the slope of drainage system because existing drainage system was pracitced almost below $5^{\circ}$. As a result, in case of drainage system's slope is $2^{\circ}$, Quantum Stick has an effect for prohibiting scale in drainage system, but magnetic treatment was not effective. As a result, in case of drainage system's slope is $5^{\circ}$, both technologies were effective for prohibiting scale in drainage system, but Quantum Stick was especially more effective than magnetic treatment.

Performance Evaluation of Scale Mitigation Unit for Heat Exchangers (열교환기에 대한 스케일 완화장치의 성능평가)

  • Mo, Jeong-Ha;Sin, Sang-Cheol;Kim, Gyeong-U
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.9
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    • pp.1149-1156
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    • 2001
  • The objective of the present study is to investigate the performance of electronic scale mitigation unit(ESMU), which reduces the amount of scale in a heat exchanger. The circular tube with diameter of 19mm and plate-and-frame heat exchangers with 20 thermal plates were used for the tests. In order to accelerate the rate of scale in a laboratory test, artificial hard water of 1000ppm(as CaCO$_3$) was recirculated at a flow rate of 5 lpm, 7 lpm, and 9 lpm throughout the tests. The effect of ESMU on the scale thickness and overall heat transfer coefficients was examined. The test results showed that the ESMU could reduce the scale deposits even in the acceleated test.

The Effects of Scale Growth Inhibition on Water Pipe using Frequency Driver (Frequency Driver를 이용한 냉온수관의 스케일 방지억제효과)

  • Jang, Mi-Jeong;Sung, Il-Wha
    • Journal of Korean Society of Environmental Engineers
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    • v.33 no.4
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    • pp.258-266
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    • 2011
  • Scale induced by hardness materials in water must be controled because of it can be result in remarkable damages of pipeline as well as water quality deterioration. Especially hot water system is one of scale management required facility as scale formation can be accelerated by temperature. The scale control performance of frequency driver (FD) was tested instead of existing methods such as chemical, physical and electromagnetic methods which needs chemicals and electric power. Three kinds of pipe coupons were submerged in test water with 500 mg/L of hardness for 33 days and XRD and SEM were analysed for comparing scale formation characteristics of these coupons. Calcite ($CaCO_3$) which came from hardness of water was formed on only cast iron pipe coupon and this coupon showed higher corrosion rate than copper and stainless steel pipe coupon. Hot water circulating system connected cast iron pipe with and without FD was operated with 300 mg/L of hardness water at $50^{\circ}C$ for monitoring of scale formation and water quality with and without FD. XRD showed that FD leaded to magnetite ($Fe_3O_4$) scale which is good scale for preventing corrosion than calcite and SEM image also indicated the scale control effect of FD. Scales of 16% on pipe joint, 14% on pipe length, and 42% on heat exchanger decreased with FD comparing scales of those parts without FD. From the results of water quality, FD reduced crystallization of hardness material without chemical reaction in water and it can indicate that FD is safe and proenvironmental technology for scale reduction.

The Application of Non-phosphorous AEC Program in Cooling Water Systems of Petrochemical Industry

  • Li, Dagang;Hong, Mike;He, Gaorong
    • Corrosion Science and Technology
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    • v.7 no.1
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    • pp.16-21
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    • 2008
  • A non-phosphorous program employing an alkyl epoxy carboxylate (AEC) has been successfully applied to petrochemical and other large industrial open recirculating cooling water systems. AEC is a patented non-phosphorous calcium carbonate scale inhibitor that has demonstrated better scale inhibition abilities than traditional organic phosphonates. In addition to its antiscalant properties, AEC inhibits carbon steel corrosion when used at high dosages. AEC can be combined with zinc to form a non-phosphorous program with very low levels of phosphate to provide an environmentally acceptable program. In actual applications, the total phosphate developed in the cooling system from cycling the makeup is below 1 ppm as $PO_4$. This level has complied with the highest standards of wastewater discharge limitations. The performance of two AEC/Zinc applications is reviewed. In both cases excellent corrosion and scale control were achieved with AEC/Zinc programs. One case history details the performance with a low hardness water (100 ppm calcium, as $CaCO_3$) operating at 8-10 cycles of concentration. The corrosive nature of the water and the long retention time of the system stressed both the corrosion and scale control capabilities of the program. The second case history demonstrates the performance of the program with a moderate hardness water (400-600 ppm calcium, as $CaCO_3$), but under harsh conditions of high temperature and low flow. The AEC/zinc combination has been found to be highly effective in controlling the corrosion of ferrous metals. AEC can provide good corrosion inhibition at high concentrations, while zinc is known to be an excellent cathodic inhibitor. The combination of the two inhibitors not only provides a synergistic blend that is effective over a wide range of operating conditions, but also is environmentally friendly.