• 제목/요약/키워드: $Al_2O_3$ particles

검색결과 503건 처리시간 0.026초

반응소결 물라이트를 위한 \$alpha-Al_2O_3/SiO_2$ 복합분말의 합성 및 그 특성 (Synthesis of \$alpha-Al_2O_3/SiO_2$ Composite Powders for Reaction-Sintered Mullite and its Properties)

  • 김희수;이종국;김환
    • 한국세라믹학회지
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    • 제32권8호
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    • pp.909-914
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    • 1995
  • From alumina powder and TEOS, $\alpha$-Al2O3/SiO2 composite powder for reaction-sintered mullite was synthesized by heterogeneous coagulation and surface coating, and investigated the mullitization reaction and sintering behavor of these powders. In $\alpha$-Al2O3/SiO2 composite powder prepared by heterogeneous coagulation, each alumina particles were surrounded by silica particles of 50~60 nm in size. And the alumina particles in composite powder prepared by surface coating were coated by uniform silica layer with thickness of 50 nm. In both methods, mullitization reaction was completed at 1$650^{\circ}C$ for 3h, and specimen sintered above 145$0^{\circ}C$ was about 95% fo the theoretical relative density. Mullite grains formed from the reaction with composite powders showed spherical shape with a size of 1~2${\mu}{\textrm}{m}$.

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분리기 내부 압력 변화에 따른 세라믹 입자 분리 거동 전산모사 (Effect of internal pressure variation on the ceramic particle separation characteristics : computer simulation)

  • 우효상;심광보;정용재
    • 한국결정성장학회지
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    • 제13권6호
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    • pp.304-308
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    • 2003
  • 분리기 내 압력 조절을 통하여 압력 변화가 세라믹 입자 $Al_2O_3$, $Fe_2O_3$ 분급에 미치는 영향을 수치 해석적으로 분석하였다. 입자 분급 해석을 위해 3차원 Lagrangian approach를 이용하였으며, 이를 통해 입자의 분리기 내 거동 경로를 추적하여 각 압력에 따른 분리 가능한 최소 입자 크기(cut-diameter)와 분리율(separation rate)를 계산하였다. 압력 감소는 입자를 운반하는 아르곤 가스의 밀도를 감소시키면서, 분리기 내부 압력 손실을 줄이는 원인이 되었다. 이로 인해 상압에서 분리기 압력이 저압 상태로 변함에 따라, 더 미세한(수 $\mu\textrm{m}$) 입자가 분리 가능함이 예측되었다. 특히 50 torr의 저압 하에서 계산된 세라믹 입자의 분급 양상을 분석하면,$Al_2O_3$ 입자는 4 $\mu\textrm{m}$, $Fe_2O_3$경우는 3$\mu\textrm{m}$ 크기의 입자 분리가 가능하였다.

$ZrO_2$를 이차상으로한 복합체의 기계적 특성 (A Study on the Mechanical Properties of $ZrO_2$ Based Composite)

  • 신동우;김종희
    • 한국세라믹학회지
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    • 제22권5호
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    • pp.76-84
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    • 1985
  • Mechanical property enhancing mechanisms of $Al_2O_3-ZrO_2$ two phase ceramic composites were studied for several compositions of different $ZrO_2$/$Al_2O_3$ ratio. Microstructural analysis of $Al_2O_3-ZrO_3$(pure) composites indicated that pre-existing microcrack due to larger $ZrO_2$ particle at grain boundary extended along alumina grain boundaries within process zone. Microcracks also nucleated when very small $ZrO_2$ particles at the grain boundaries transformed to monoclinic phase at near of main crack tip. These types of microcracks could contribute to the toughening achieved by creating additional crack surface area during crack propagation. Microstructural analyses also showed that the average grain size and abnormal grain size of $Al_2O_3$ were decreased with increasing $ZrO_2$ vol% in $Al_2O_3$ matrix. As a result it could be concluded as follows In TEX>$Al_2O_3-ZrO_3$(pure) system 1. Microcrack nucleation (stress-induced microcracking) and extension was effective mechanism for absorpiton of fracture energy 2, More narrow distribution and smaller grain size of $Al_2O_3$ due to $ZrO_2$particles mainly contributed to main-tatin the strength and hardness.

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고속 구리제트에 대한 알루미나-탄화규소 복합재료의 충돌 저항물성 (Impact Resistance of Al2O3-SiC Composites Against High Velocity Copper Jet)

  • 김창욱;이형복
    • 한국세라믹학회지
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    • 제43권10호
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    • pp.660-665
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    • 2006
  • The mechanical properties of $Al_2O_3$-SiC composites manufactured with adding various amount and size of SiC particles have been measured and analyzed. Generally, the elastic modulus of the composites shows about 50% less than that of PL-8 (45 wt% $Al_2O_3$-51 wt% $SiO_2$-4 wt% other oxides), but the flexural strength is similar with each other. The impact resistance property of $Al_2O_3$-SiC composite against high velocity copper jet was lower than that of PL-8 when SiC particles of approximately 3 $\mu$m diameter was added to. It is caused probably due to the micro-pores made by oxidation of SiC particles. However, in the case of the less-weighted $Al_2O_3$-SiC composite adding to 10 wt% SiC with average diameter of 10 $\mu$m and sintering at 1200$^{\circ}C$, the impact resistance property was improved up to 37 percent compared with that of PL-8.

In-situ 반응에 의한 $Al_2O_{3p}/Al$기 복합재료의 제조 (Fabrication of $Al_2O_{3p}/Al$ composites by in-situ Reaction Process of Molten Al)

  • 김재동;정해용;고성위
    • Composites Research
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    • 제12권3호
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    • pp.36-44
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    • 1999
  • In-situ process에 의한 $Al_2O_{3p}/Al$기 복합재료 제조시, Mg의 첨가형태와 함량, 공정온도 및 유지시간이 응용Al의 침투거동과 미세조직 및 경도에 미치는 영향을 조사하였다. Mg분말과 $Al_2O_3$입자의 혼합분말에 순 Al을 침투시켜 복합재를 제조하는 경우, 침투율에 영향을 주는 가장 유력한 변수는 Mg분말의 함량이며, Mg의 활발한 반응으로 $700^{\circ}C$의 낮은 온도에서도 침투가 가능했다. 한편 Al-Mg합금을 $Al_2O_3$입자에 침투시켜 복합재를 제조하는 경우 Mg함량과 공정온도에 관계없이 거의 동일한 침투율을 나타냈으며 침투 가능한 공정온도는 $800^{\circ}C$이었다. Mg과 $Al_2O_3$의 혼합분말로 제조한 복합재가 Al-Mg합금으로 제조한 복합재 보다 월등히 높은 경도를 나타냈으나, 과도한 계면방응에 의한 불균일한 강화상의 분산으로 경도의 산포도는 컸다.

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Alumina/SiC 나노복합재료에서의 잔류 열응력 완화거동에 관한 연구 (Thermal Residual Stress Relaxation Behavior of Alumina/SiC Nanocomposites)

  • Choa, Y.H.;Niihara, K.;Ohji, T.;Singh, J.P.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2002년도 춘계학술강연 및 발표대회
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    • pp.11-11
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    • 2002
  • Plastic deformation was observed by TEM around the intragranular SiC particles in the $Al_2O_3$ matrix for $Al_2O_3/SiC$ nanocomposite system. The dislocations are generated at selected planes and there is a tendency for the dislocations to form a subgrain boundary structure with low-angel grain boundaries and networks. In this study, dislocation generated in the $Al_2O_3$ matrix during cooling down from sintering temperatures by the highly localized thermal stresses within and/or around SiC particles caused from the thermal expansion mismatch between $Al_2O_3$ matrix and SiC particle was observed. In monolithic $Al_2O_3$ and $Al_2O_3/SiC$ microcomposite system. These phenomena is closely related to the plastic relaxation of the elastic stress and strain energy associated with both thermal misfitting inclusions and creep behaviors. The plastic relaxation behavior was explained by combination of yield stress and internal stress.

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Effect of Process Conditions on the Microstructure of Particle-Stabilized Al2O3 Foam

  • Ahmad, Rizwan;Ha, Jang-Hoon;Hahn, Yoo-Dong;Song, In-Hyuck
    • 한국분말재료학회지
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    • 제19권4호
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    • pp.278-284
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    • 2012
  • $Al_2O_3$ foam is an important engineering material because of its exceptional high-temperature stability, low thermal conductivity, good wear resistance, and stability in hostile chemical environment. In this work, $Al_2O_3$ foams were designed to control the microstructure, porosity, and cell size by varying different parameters such as the amount of amphiphile, solid loading, and stirring speed. Particle stabilized direct foaming technique was used and the $Al_2O_3$ particles were partially hydrophobized upon the adsorption of valeric acid on particles surface. The foam stability was drastically improved when these particles were irreversibly adsorbed at the air/water interface. However, there is still considerable ambiguity with regard to the effect of process parameters on the microstructure of particle-stabilized foam. In this study, the $Al_2O_3$ foam with open and closed-cell structure, cell size ranging from $20{\mu}m$ to $300{\mu}m$ having single strut wall and porosity from 75% to 93% were successfully fabricated by sintering at $1600^{\circ}C$ for 2 h in air.

Ni-Al2O3 복합코팅의 마이크로 경도에 대한 공정변수의 영향 (Effect of Process Parameters on Microhardness of Ni-Al2O3 Composite Coatings)

  • 진영준
    • 한국산업융합학회 논문집
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    • 제25권6_2호
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    • pp.1037-1045
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    • 2022
  • In this study, nanoscale Al2O3 ceramic particles were used due its exceptionally high hardness characteristics, chemical stability, and wear resistance properties. These nanoparticles will be used to investigate the optimal process conditions for the electro co-deposition of the Ni-Al2O3 composite coatings. A Watts bath electrolytic solution of a controlled composition along with a fixed agitation speed was used for this study. Whereas the current density, the pH value, temperature and concentration of the nano Al2O3 particles of the electrolyte were designated as the manipulative variables. The experimental design method was based on the orthogonal array to find the optimum processing parameters for the electro co-deposition of Ni-Al2O3 composite coatings. The result of confirmation experimental based on the optimal processing condition through the analysis of variance ; EDX analysis found that the ratio of alumina increased to 8.65 wt.% and subsequently the overall hardness increased to 983 Hv. Specially, alumina were evenly distributed on Nickel matrix and particles were embedded more firmly and finely in Nickel matrix.

에멀젼을 이용한 $Al_2O_3$-$ZrO_2$복합분체의 제조 : III. 에멀젼-공침법 (Preparation of $Al_2O_3$-$ZrO_2$ Composite Powders by the Use of Emulsions : III. Emulsion-Coprecipitation Method)

  • 현상훈;김의수
    • 한국세라믹학회지
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    • 제27권4호
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    • pp.487-494
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    • 1990
  • $Al_2O_3$-20w/o $ZrO_2$ composite powders were prepared by the emulsion-coprecipitation method and the effects of preparative conditions on powder characteristics were investigated. In the preparation of $Al_2O_3$-$ZrO_2$ composite powders, toluene was used instead of kerosene as the oil phase in emulsions. After coprecipitation, the emulsion was easily broken into a single liquid phase by adding methanol, and then precipitates could be effectively collected by filteration. The fact that all $ZrO_2$ phases present at room temperature in composite powders calcined at $1100^{\circ}C$ after washed by methanol had a tetragonal structure confirmed that methanol-washing enhanced the dispersibility of fine $ZrO_2$ particles in $Al_2O_3$ matrix. $Al_2O_3$-$ZrO_2$ composite powders were spherical particles of 0.2${\mu}{\textrm}{m}$ diameter. Pellets sintered at $1650^{\circ}C$ for 2hrs showed the relative theoretical density of 97.3% and the fracture toughness of 5.01MN/$m^{3/2}$.

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Preparation of dense $BaMgAl_{10}O_{17}:Eu^{2+}$ particles and their surface treatment

  • Lee, Dae-Won;Boo, Jin-Hyo;Jung, Ha-Kyun
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2005년도 International Meeting on Information Displayvol.II
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    • pp.1499-1502
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    • 2005
  • Dense $BaMgAl_{10}O_{17}:Eu^{2+}$ phosphor particles with a spherical shape have been synthesized through spray pyrolysis method using basic aluminum nitrate precursor as a spray solution. This $BaMgAl_{10}O_{17}:Eu^{2+}$ particles prepared by the spray pyrolysis have shown the stronger emission intensity compared to the commercially-available $BaMgAl_{10}O_{17}:Eu^{2+}$. However, thermal stability of the BAM:Eu b lue phosphor is very poor due to changing from $Eu^{2+}$ to $Eu^{3+}$ at the thermal process, so brightness of the phosphor decreases. To improve the thermal stability of the dense BAM:Eu phosphor, the spherical BAM:Eu particles were coated with pure $BaMgAl_{10}O_{17}$ layer using the hydrolysis reaction in a solution system. The synthesized powders were characterized by XRD, SEM and PL. On the other hand, the emission properties of the BAM:Eu phosphors coated with $BaMgAl_{10}O_{17}$ layer before and after thermal treatment at $500^{\circ}C$ for 30 min were estimated under VUV excitation. The brightness of the coated phosphor was higher than that of the uncoated phosphor. Also, the coating thickness of BAM layer in the BAM:Eu particles was optimized.

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