• 제목/요약/키워드: $Al_2O_3$ ceramic membrane

검색결과 43건 처리시간 0.021초

졸-겔법에 의한 나노기공성 세라믹 막의 제조 및 기체투과 특성 (Preparation of Nanoporous Ceramic Membranes by Sol-gel Method and Characterization of Gas Permeation)

  • 이용택;최가영;한혁희
    • 멤브레인
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    • 제18권2호
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    • pp.176-184
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    • 2008
  • 본 연구에서 졸-겔 방법에 의하여 나노 기공을 가지는 세라믹막을 제조하여 단일 조성의 헬륨과 질소를 가지고 기체투과 실험을 수행하였다. 기공 크기 $0.1{\mu}m$, 기공율 32%의 평막형 ${\alpha}-Al_2O_3$ 지지체를 제조하였으며, 지지체를 담지하여 코팅하는 방법으로 4nm의 기공 크기를 가지는 ${\gamma}-Al_2O_3$ 중간층을 제조하였다. 실리카 졸은 TEOS의 산 촉매 가수분해와 축중합반응을 통하여 합성하였다. 막은 딥코팅과 소결과정을 거쳐 제조되었다. 졸-겔 법에 의해 합성된 세라믹 막을 통한 헬륨, 질소 투과 실험은 기체의 투과 특성을 파악하기 위하여 시행하였다. 질소에 대한 헬륨의 선택도는 $100{\sim}160$ 정도였으며 헬륨의 투과도는 $303{\sim}363K$의 온도 범위에서 $10^{-7}mol/m^2{\cdot}s{\cdot}Pa$ 정도였다.

Hydrophobic modification conditions of Al2O3 ceramic membrane and application in seawater desalination

  • Lian li;Zhongcao Yang;Lufen Li
    • Membrane and Water Treatment
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    • 제15권1호
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    • pp.21-29
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    • 2024
  • 1H,1H,2H,2H-perfluorodecytriethoxysilane (C16H19F17O3Si) be successfully applied to the hydrophobic modification of Al2O3 tubular ceramic membrane. Taking the concentration of modification solution, modification time, and modification temperature as factors, orthogonal experiments were designed to study the hydrophobicity of the composite membranes. The experiments showed that the modification time had the greatest impact on the experimental results, followed by the modification temperature, and the modification solution concentration had the smallest impact. Concentration of the modified solution 0.012 mol·L-1, modification temperature 30 ℃ and modification time 24 h were considered optimal hydrophobic modification conditions. And the pure water flux reached 274.80 kg·m-2·h-1 at 0.1MPa before hydrophobic modification, whereas the modified membrane completely blocked liquid water permeation at pressures less than 0.1MPa. Air gap membrane distillation experiments were conducted for NaCl (2wt%) solution, and the maximum flux reached 4.20 kg·m-2·h-1, while the retention rate remained above 99.8%. Given the scarcity of freshwater resources in coastal areas, the article proposed a system for seawater desalination using air conditioning waste heat, and conducted preliminary research on its freshwater production performance using Aspen Plus. Finally, the proposed system achieved a freshwater production capacity of 0.61 kg·m-2·h-1.

가압 졸-겔 코팅법에 의한 세라믹막의 기체투과 특성 (Gas Permaeation Characteristics of Ceramic Membranes by the Pressurized Sol-Gel Coating Techique)

  • 현상훈;강범석
    • 한국막학회:학술대회논문집
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    • 한국막학회 1993년도 춘계 총회 및 학술발표회
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    • pp.35-35
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    • 1993
  • 튜브형 $\alpha-Al_2O_3$ 담체에 졸-겔 침지코팅법과 가압코팅(pressurized coating) 법으로 boehmite 졸과 극미세 입자 SiO$_2$ 및 TiO$_2$ 졸을 코팅한 후 200$\circ$C~500$\circ$C 에서 열처리하여 복합분리막을 제조하였다.

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Gas Permeation of SiC Membrane Coated on Multilayer γ-Al2O3 with a Graded Structure for H2 Separation

  • Yoon, Mi-Young;Kim, Eun-Yi;Kim, Young-Hee;Whang, Chin-Myung
    • 한국재료학회지
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    • 제20권9호
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    • pp.451-456
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    • 2010
  • A promising candidate material for a $H_2$ permeable membrane is SiC due to its many unique properties. A hydrogen-selective SiC membrane was successfully fabricated on the outer surface of an intermediate multilayer $\gamma-Al_2O_3$ with a graded structure. The $\gamma-Al_2O_3$ multilayer was formed on top of a macroporous $\alpha-Al_2O_3$ support by consecutively dipping into a set of successive solutions containing boehmite sols of different particle sizes and then calcining. The boehmite sols were prepared from an aluminum isopropoxide precursor and heated to $80^{\circ}C$ with high speed stirring for 24 hrs to hydrolyze the precursor. Then the solutions were refluxed at $92^{\circ}C$ for 20 hrs to form a boehmite precipitate. The particle size of the boehmite sols was controlled according to various experimental parameters, such as acid types and acid concentrations. The topmost SiC layer was formed on top of the intermediate $\gamma-Al_2O_3$ by pyrolysis of a SiC precursor, polycarbosilane, in an Ar atmosphere. The resulting amorphous SiC-on-$Al_2O_3$ composite membrane pyrolyzed at $900^{\circ}C$ possessed a high $H_2$ permeability of $3.61\times10^{-7}$ $mol{\cdot}m^{-2}{\cdot}s^{-1}{\cdot}Pa^{-1}$ and the $H_2/CO_2$ selectivity was much higher than the theoretical value of 4.69 in all permeation temperature ranges. Gas permeabilities through a SiC membrane are affected by Knudsen diffusion and a surface diffusion mechanism, which are based on the molecular weight of gas species and movement of adsorbed gas molecules on the surface of the pores.

Properties of Synthesized Al2O3-CuO-ZnO/Ni Composite for Hydrogen Membranes

  • Rim, Saetbyol;Jung, Miewon
    • 한국세라믹학회지
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    • 제51권5호
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    • pp.477-480
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    • 2014
  • An $Al_2O_3$-CuO-ZnO (ACZ) precursor powder was synthesized by a facial sol-gel process using a nonionic surfactant span 80 as the chelating agent to improve the surface area and morphology. When creating a hydrogen membrane, several kinds of properties are required, such as easy dissociation of hydrogen molecules, fast hydrogen diffusion, high hydrogen solubility, and resistance to hydrogen embrittlement. ACZ-Ni composite membranes (cermet) were prepared with this precursor and pure Ni powder via the hot press sintering (HPS) method. The ACZ powder was characterized by XRD, BET, and FE-SEM. Hydrogen permeation experiments were performed by Sievert's type of hydrogen permeation membrane equipment. The hydrogen permeability of ACZ/Ni 10 wt% and ACZ/Ni 20 wt% was obtained as 7.2 and $10molm^{-2}s^{-1}$ at RT, respectively. These values of the corresponding membranes were slightly increased with increasing pressures.

도포-열분해법을 이용한 비대칭 세라믹 분리막 제조 (Preparation of Asymmetric Ceramic Membrane by Coating-Pyrolysis Process)

  • 류현욱;김병훈
    • 한국세라믹학회지
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    • 제39권12호
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    • pp.1153-1157
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    • 2002
  • 입도가 다른 두 가지 고순도 ${\alpha}-Al_2O_3$ 분말을 이용하여 slip casting법과 담금코팅(dip coating)법으로 다공질 알루미나 지지체와 중간층을 각각 제조하였으며, 그 위에 분리막인 산화티탄($Tio_2$)층을 Ti-naphthenate용액으로 screen printing한 후 열분해시켜 형성시킴으로써, 3층 구조의 비대칭성 세라믹 분리막을 제조하였다. 알루미나 지지체의 곡강도, 기공율 및 평균 기공크기는 각각 231 Kg/$cm^2$, 30.26%, 0.19 ${mu}m$였으며, 중간층은 두께가 약 30 ${mu}m$, 평균 기공크기가 0.063 ${mu}m$였다. 또한 최상층 $Tio_2$ 분리막은 그 두께가 약 0.5 ${mu}m$였으며 평균 약 20 nm 정도의 미세 기공들이 매우 균일하게 형성되어 있었다.

세라믹 분리막의 응용 (Application of Ceramic Membrane)

  • 김은옥
    • 멤브레인
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    • 제3권1호
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    • pp.12-21
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    • 1993
  • 세라믹 분리막은 알루미나($Al_2O_3$), 지르코니아($ZrO_2$), Carbon, 실리콘 카바이드, 스테인레스 등의 무기재료를 이용하여 제조된 분리막이다. 압출성형공정으로 제조된 지지체는 1700$^{\circ}C$ 이상의 소결공정을 거치므로 지지체 상단에 슬러리 코팅공정으로 형성된 얇은 막에게 안정된 분리기능을 수행할 수 있도록 커다란 물리적 강도를 제공한다. 따라서, 세라믹 분리막은 다공성 세라믹 구조를 갖는 특징적인 두 개 또는 세 개의 균일한 층으로 구성된 복합막이라 할 수 있다.

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CVD에 의한 알루미나 멤브레인의 표면개질에 관한 연구 (The Study on Surface Modification of Alumina Membrane by CVD)

  • 이동호;최두진;현상훈;고광백
    • 한국세라믹학회지
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    • 제32권12호
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    • pp.1349-1356
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    • 1995
  • The change of permeation mechanism from Knudsen diffusion to micropore diffusion was observed after CVD modification of an alumina-sol coated alumina support which was prepared by slip coating process. Permselectivities of He/N2, H2/N2, and CO2/N2 were 5.67, 5.02, and 1.44, respectively. These values were higher than those under Knudsen diffusion controlled region.

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Pd/Al2O3, Pd/Ag/Al2O3 분리막의 제조와 수소 투과 성능 평가 (Preparation of Pd/Al2O3, Pd/Ag/Al2O3 Membranes and Evaluation of Hydrogen Permeation Performance)

  • 이정인;신민창;장학룡;황재연;김억용;정창훈;박정훈
    • 멤브레인
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    • 제32권2호
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    • pp.116-125
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    • 2022
  • 본 실험에서는 α-Al2O3 세라믹 중공사를 지지체로 사용하였고, 무전해 도금을 통해 Pd 및 Pd-Ag가 도금된 수소 분리막을 제조하였다. Pd-Ag 분리막은 Pd와 Ag 합금 형태로 만들기 위하여 500℃, 10 h 동안의 annealing 과정을 거쳤으며, EDS (Energy Dispersive X-ray Spectroscopy) 분석을 통해 Pd-Ag 합금이 되었다는 것을 확인하였다. 또한, SEM (Scanning Electron Microscope) 분석을 통해 제조된 Pd 및 Pd-Ag 도금층의 두께는 약 8.98, 9.29 ㎛으로 측정되었다. 제조된 수소 분리막은 350~450℃, 1-4 bar의 범위에서 수소 단일 가스, 혼합가스(H2, N2)를 이용하여 수소 투과 실험을 진행하였다. 수소 단일 가스에서 Pd와 Pd-Ag 분리막은 최대 각각 21.85, 13.76 mL/cm2·min의 flux를 가지며, 혼합가스에서는 450℃, 4 bar의 조건일 때, 1216, 361의 separation factor가 각각 나오는 것을 확인하였다.

알루미나 여과막의 상전이와 미세구조 변화: I. 지지체의 기공율에 의한 영향 (Change of Phase Transformation and Microstructure of Alumina Membrane: I. Effect by Porosity of Support)

  • 정훈;황광택;최덕균;정덕수
    • 한국재료학회지
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    • 제12권3호
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    • pp.205-210
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    • 2002
  • The HPS(High Porosity Support, 39.3%) and the LPS( Low Porosity Support, 18.7%) were fabricated to investigate the phase transformation and the chance of microstructure with porosity of alumina support. Alumina sol was made using aluminum tri-sec $butoxide(ATSB,\; Al(O-Bu)_3)$, the membrane on porous support with different porosity and the membrane without support were fabricated. The $\theta$-to ${\alpha}-A1_2O_3$ phase transformation in the membranes was investigated using thin film X-ray diffraction (XRD), and the change of microstructure was observed using scanning electron microscopy(SEM). XRD patterns showed that the membrane on LPS and HPS had 10$0^{\circ}C$, 5$0^{\circ}C$ higher $\theta$-to ${\alpha}-A1_2O_3$ transformation temperature compared to the unsupported membrane. A similar effect was also observed in microstructure of the membranes, theoritical temperature difference were 97$^{\circ}C$ and 44$^{\circ}C$ by Crapeyron equation.