• 제목/요약/키워드: ${CO}_{2}$ Laser

검색결과 988건 처리시간 0.029초

Fatigue Test of Remote CO2 Laser Welded Joints and Its Analysis (원격 CO2 레이저 용접이음에 대한 피로시험과 해석)

  • Chu, Seok-Jae;Zhao, Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제36권10호
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    • pp.1213-1219
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    • 2012
  • A remote $CO_2$ laser system can rapidly change both the distance and the direction of the laser beam by moving a lens and rotating mirrors. It is then easy to weld complex patterns of weld lines. A conventional spot weld joint specimen and a remote $CO_2$ laser weld joint specimen with complex weld line patterns were prepared and tested both statically and dynamically. The relationships between the fatigue strength, i. e. the maximum cyclic force, and the fatigue life were obtained. The fatigue strength of the tested welded joints at two million cycles was found to be approximately 10% of the static strength. Furthermore, it was observed that the fatigue fracture mode changed with the level of the applied cyclic force. The fatigue crack origins were confirmed as the highest stress points found in the structural analysis. The maximum cyclic stress for different weld patterns converges as the fatigue life approaches two million cycles.

Effect of laser heat-treatment on microstructure and micro-hardness of HVOF-sprayed WC-CoCr coating

  • Zhang, Shi-Hong;Cho, Tong-Yul;Yoon, Jae-Hong;Fang, Wei;Joo, Yun-Kon;Song, Ki-Oh;Li, Ming-Xi
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 한국표면공학회 2007년도 추계학술대회 논문집
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    • pp.138-139
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    • 2007
  • The microstructure and micro-hardness of high velocity oxygen fuel-sprayed (HVOF) WC-CoCr coatings are comparatively studied for both before and after laser heat-treatment (LT) of the coatings. The results indicate that compared to HVOF WC-CoCro coating, the laser treatment has eliminated the pores almost entirely providing a more homogeneous and densified microstructure. And the compact interface of the coating with substrate is achieved by laser treatment. The thickness of the coating has decreased from 300 ${\mu}m$ to 225 ${\mu}m$ As a result, the average porosity is five times higher in HVOF coating than in the coating by laser treatment. The laser treatment has produced a considerable increment in the hardness of the coating near surface whose average value increases from Hv0.2=1262.4 in the HVOF-sprayed coating to Hv0.2=1818.7 in the coatings treated with laser.

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Isotope Selectivity in the CO$_2$Laser Induced Decomposition of Trichloroethylene-H and Trichloroethylene-D

  • Koo Sang Man;Chun Byung Soo;Choo Kwang Yul
    • Bulletin of the Korean Chemical Society
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    • 제10권1호
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    • pp.96-101
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    • 1989
  • The infrared multiphoton decomposition of trichloroethylene-H(TCE-H) and trichloroehtylene-D(TCE-D) was studied by using the high power $CO_2$ laser. The pressure dependence of TCE-H decomposition showed that the HCl elimination channel to form ClC ≡ CCl was the major step at high pressures, while the HC ≡ CCl formation step became important at low pressures. $Cl_2C$ = CHCl ${\rightarrow}$ (high pressure) ClC ${\equiv}$ CCl + HCl ${\rightarrow}$ (low pressure) HC ${\equiv}$ CCl + 2Cl${\cdot}$($Cl_2$) The IRMPD of TCE-H and TCE-D mixtures with 10P(20) laser line showed that optimum conditions of large isotope selectivity were the low system pressures and high laser powers. The experimentally observed dependence of the branching ratios on the pressure and laser fluence, and the isotope selectivity coefficients were quantitatively explained by using the modified energy grained master equations (EGME) model.

Various Pulse Forming of Pulsed $CO_2$ laser using Multi-pulse Superposition Technique

  • Chung, Hyun-Ju;Kim, Hee-Je
    • KIEE International Transactions on Electrophysics and Applications
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    • 제11C권4호
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    • pp.127-132
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    • 2001
  • We describe the pulse forming of pulsed $CO_2$laser using multi-pulse superposition technique. A various pulse length, high duty cycle pulse forming network(PFN) is constructed by time sequence. That is, this study shows a technology that makes it possible to make various pulse shapes by turning on SCRs of three PFN modules consecutively at a desirable delay time with the aid of PIC one-chip microprocessor. The power supply for this experiment consists of three PFN modules. Each PFN module uses a capacitor, a pulse forming inductor, a SCR, a High voltage pulse transformer, and a bridge rectifier on each transformer secondary. The PFN modules operate at low voltage and drive the primary of HV pulse transformer. The secondary of the transformer has a full-wave rectifier, which passes the pulse energy to the load in a continuous sequence. We investigated laser pulse shape and duration as various trigger time intervals of SCRs among three PFN modules. As a result, we can obtain laser beam with various pulse shapes and durations from about 250 $mutextrm{s}$ to 600 $mutextrm{s}$.

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Cutting Technique for Biodegradable Rope using a CW CO2 Laser with TEM00 mode

  • Lee, Dong-Gil;Kim, Seong-Hun;Park, Seong-Wook;Yang, Yong-Su;Xu, Guo-Cheng
    • Journal of Electrical Engineering and Technology
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    • 제7권4호
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    • pp.576-581
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    • 2012
  • A 23 W continuous wavelength $CO_2$ laser system exited by a high-frequency LCC resonant converter is adapted to cut a biodegradable rope fabricated with polybutylene succinate. As the biodegradable rope consists of three twisted strands, the thickness changes relative to the position of the laser beam and we thus propose a method to determine exact cutting depth. In order to obtain the parameters related to the rope cutting, the experimental and theoretical cutting depths are compared and analyzed for a range of laser heat sources. The melted thickness and groove width of the cut biodegradable rope are also examined. The proposed theoretical cutting depth depends on the incident power and target velocity ratio. From these experimental results, the biodegradable rope with a diameter of 22 mm can be cut with a heat source of 50 J/cm resulting in a melted thickness of 1.96 mm and a groove width of 0.65 mm. The laser system is shown to be perfect tool for the processing of biodegradable rope without the occurrence of raveling.

FEM Simulation of Lap Joint in $CO_2$ Laser Welding of Zn-coated Steel (아연도금 강판의 $CO_2$ 레이저 용접에서 겹치기 용접의 FEM 시뮬레이션)

  • 김재도;조치용
    • Journal of Welding and Joining
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    • 제16권1호
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    • pp.52-62
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    • 1998
  • Laser beam welding of zinc-coated steel, especially lap joints, has a problem of zinc vapor produced during welding which has a low vaporization temperature of 906.deg. C. It is lower than the melting temperature of steel (1500.deg. C). The high pressure formed by vaporization of zinc during laser welding splatters the molten pool and creates porosities in weld. During laser lap welds of zinc-coated steel sheets with CW CO$_{2}$ laser the gap size has been analyzed and simulated using a FEM. The simulation has been carried out in the range of gap aetween 0 and 0.16 mm. The vaporized zinc gas has effected to prevent heat from conducting toward the bottom of sheets. In vaporized zinc gas has effected to prevent heat from conducting toward the bottom of sheets. In the case of too small gap size, zinc gas has not ejected and existed between two sheets. Therefore heat was difficult to conduct from the upper sheet to lower sheet and the upper sheet could over-melted. In the case of large gap size the zinc gas has been prefectly ejected but only a part of lower sheet has melted. The optimum range of gap size in the lap welds of zinc-coated steel sheets has been calculated to be between 0.08 and 0.12 mm. According to the comparison of experiment, the simulation is proved to be acceptable and applicable to laser lap welds.

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Development of $CO_2$ laser remote welding system for the car body ($CO_2$ 레이저 원격용접 장치 차체용접 적용)

  • Lee, Hui-Beom;Jang, In-Seong;Jeong, Chang-Ho;Park, Hui-Gyu;Yeom, Jung-Hwan
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 한국레이저가공학회 2006년도 춘계학술발표대회 논문집
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    • pp.25-30
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    • 2006
  • 최근 차체 용접의 고속화를 통한 생산성 향상 및 차체 설계의 자유도 향상, 차체 강성 증가를 목적으로 원격 용접, 브레이징 등 다양한 형태로 레이저 적용 기술이 개발되고 있다. 뿐만 아니라, 레이저의 종류에 있어서도 $CO_2$ 레이저, Nd:YAG 레이저, 화이버 레이저, 디스크 레이저등 다양한 형태의 레이저가 사용되고 있으며, 사용자의 목적에 부합하는 여러 형태의 레이저들이 개발되고 있다. 본 연구는 $CO_2$ 레이저 원격 용접의 차체 T/GATE 양산 적용 결과를 바탕으로, 적용 용접점 선정, 용접품질 확보, 생산성 향상을 위한 공정의 최적화 요소들에 대한 개발을 진행하였다.

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Computer Simulation of a TEA $CO_2$ Laser (맥동 TEA $CO_2$ 레이저의 전산시늉)

  • Kim, Chil-Min;Kim, Jeong-Muk;Jo, Chang-Ho;Lee, Cheol-Se
    • The Journal of Natural Sciences
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    • 제1권
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    • pp.21-31
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    • 1987
  • A pulse shape of a pulsed TEA $CO_2$ laser in analyzed theoretically by the use of Computer simulation. Since the laser operates $10.6\mum$ P-20 line, regular band, the pulse shape is obtained by adding the hot band R-23 effect to the regular band $10.6\mum$ P-20. The results are well agreed to the experimental results.

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Carbon strain sensor using Nd: YAG laser Direct Writing (Nd:YAG Laser 직접 각인을 이용한 Carbon 스트레인 센서)

  • Joo, Donghyun;Yoon, Sangwoo;Kim, Joohan;Park, Woo-Tae
    • Journal of the Microelectronics and Packaging Society
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    • 제25권1호
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    • pp.35-40
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    • 2018
  • Nd:YAG laser was used to carbonize polyimide films to produce carbon films. This is a simple manufacturing process to fabricate low cost sensors. By applying this method, we studied characteristics of flexible and low-cost piezoresistive. Previously, many studies focused on carbonization of polyimide using $CO_2$ laser with wavelength of $10.6{\mu}m$. In this paper, carbonization (carbonization process) was performed on polyimide films using an Nd:YAG laser with a wavelength of $1.064{\mu}m$. In order to increase the resolution, we optimized the laser conditions of the power density ($W/cm^2$) and the beam scan rate. In previous studies using $CO_2$ laser, the minimum line width was $140{\sim}220{\mu}m$ but in this study, carbon line width was reduced to $35{\sim}40{\mu}m$. The initial sheet resistance of the carbon sensor was $100{\sim}300{\Omega}/{\square}$. The resistance decreased by 30% under stretched with a curvature radius of 21 R. The calculated gauge factor was 56.6. This work offers a simple, highly flexible, and low-cost process to fabricate piezoresistive sensors.

High Efficiency AMOLED Using Hybrid of Small Molecule and Polymer Materials Patterned by Laser Transfer

  • Chin, Byung-Doo;Suh, Min-Chul;Kim, Mu-Hyun;Kang, Tae-Min;Yang, Nam-Choul;Song, Myung-Won;Lee, Seong-Taek;Kwon, Jang-Hyuk;Chung, Ho-Kyoon;Wolk, Martin B.;Bellmann, Erika;Baetzold, John P.
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2003년도 International Meeting on Information Display
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    • pp.163-166
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    • 2003
  • Laser-Induced Thermal Imaging (LITI) is a laser addressed patterning process and has unique advantages, such as high-resolution patterning with over-all position accuracy of the imaged stripes within 2.5 micrometer and scalability to large-size mother glass. This accuracy is accomplished using real-time error correction and a high -resolution stage control system that includes laser interferometers. Here the new concept of mixed hybrid system which complement the advantages of small molecular and polymeric materials for use as an OLED; our system can realize the easy processing of polymers and high luminance efficiency of recently developed small molecules. LITI process enables to pattern the stripes with excellent thickness uniformity and multi-stacking of various functional layers without using any type of fine metal shadow mask. In this study, we report a full-color hybrid OLED using the multi-layered structure of small molecular/polymeric species.

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