• Title/Summary/Keyword: ${\gamma}/{\gamma}'$ 공정조직

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Formation of Solidification and Eutectic Microstructures with Solidification Rates in the Single Crystal Superalloy CMSX 10 (단결정 초내열합금에서 응고속도에 따른 응고 및 공정조직의 형성 거동)

  • Lee, Je-Hyun
    • Korean Journal of Materials Research
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    • v.18 no.11
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    • pp.577-582
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    • 2008
  • Directional solidification experiments were carried out at $1-300\;{\mu}m/sec$ solidification rates in the single crystal superalloy, CMSX 10. The solid/liquid interface morphology changed from planar to dendritic, and the dendrite spacing became finer as the solidification rate increased. The pool size of the ${\gamma}/{\gamma}'$ eutectic, formed between dendrites, reduced as the solidification rate increased. The phase formation temperatures, such as the solidus, liquidus and eutectic, were estimated by differential scanning calorimetry (DSC) analysis. The morphology of the ${\gamma}/{\gamma}'$ phase, known to be eutectic, showed ${\gamma}'$ cells with a $\gamma$ intercellular network, and this ${\gamma}/{\gamma}'$ was composed of coarse and fine ${\gamma}/{\gamma}'$ regions. In this study, it is suggested that the ${\gamma}/{\gamma}'$ phase was a coupled peritectic.The solidification procedure of the ${\gamma}/{\gamma}'$ between dendrites is also discussed.

Effect of Solutionizing Condition on the Microstructure and Tensile Properties of a Ni-base Superalloy CMSX-4 (Ni기 초내열합금에서 용체화처리 조건에 따른 조직과 인장 특성)

  • Gi Tae Sung;In Yong Chung;Chang Yong Jo;Je Hyun Lee
    • Journal of Korea Foundry Society
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    • v.44 no.2
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    • pp.31-39
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    • 2024
  • Dendrite boundaries and γ/γ' structure of a second generation single crystalline superalloy CMSX-4 almost disappeared during solution treatment above 1310℃. γ' size in the dendrite core was uniform and fine, however, that in the interdendritic region was coarse and nonuniform. With increasing solutionizing temperature and time, γ' size in the interdednritic region became fine and segregation of alloying elements between dendrite core and interdendritic region diminished. Segregation of solid solution strengthening elements such as W, Co, Re in the dendrite core was not fully removed through the heat treatments, especially that of Re still remained to some extent. Tensile properties at room temperature at which does not cause precipitaion of harmful phases, were improved with increasing solutionizing temperature and time.

A Study on the Thermal Stability of Unidirectionally Solidified Eutectic Composites of Ni-Base Superalloys (일방향 응고한 Ni기 초내열 공정복합재료의 열적 안정성에 관한 연구)

  • 이현규;공창덕
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.1
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    • pp.67-77
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    • 1998
  • Homogeneous liquids of Ni-21.5Nb-2.5Al and Ni-23.3Nb eutectic superalloys were solidified into Ni/$Ni_3$Al-$Ni_3$Nb(${\gamma}$/${\gamma}$'-${\delta}$)and Ni-Ni/$Ni_3$Nb(${\gamma}$-${\delta}$) phase by directional solidification and the effect of interlamellar spacing on microsturctural stability at high temperatures, hardness variation with growth rate was studied. The interlamellar spacing(${\lambda}$) in the eutectics was varied with the growth rate(R), corresponding to "${\lambda}^2$R =Constant" relationship. Isothermal heat treatments of the eutectics used in this study, provided the microstructural stability improvement at hight temperature as the interlamellar spacing increases. It was also seen that the hardness improvement is made with the growth raterowth rate

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Structural analysis of Precipitates in a Nickel based Cast Single Crystal of CMSX 6 (니켈계 초합금 CMSX 6 단결정 주조조직의 석출물구조 분석)

  • An, Seong-Uk;Larionov, V.;Grafas, I.;Kim, Su-Cheol;Im, Ok-Dong;Kim, Seung-Ho;Jin, Yeong-Hun;Choe, Jong-Su;Lee, Jae-Hun;Lee, Sang-Jun;Seo, Dong-Lee;Lee, Tae-Hun;Heo, Mu-Yeong
    • Korean Journal of Materials Research
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    • v.8 no.12
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    • pp.1165-1169
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    • 1998
  • A single crystal cast blade was manufactured by CMSX 6, one of the first generarion nickel based single crystal superalloys by the selector method in a vacuum furnace. The single crystal has been grown with cooling rate of 2.5 mm/min, after pouring the molten alloy of 163$0^{\circ}C$ to the mold heated to 150$0^{\circ}C$. The cast structure could be classified into matrix (dendrite) and eutectic regions in ${\gamma}$'shape and size. The eutectic region showed higher Ti content. As the additional results of ${\gamma}$'precipitates by EPMA and CBED analysis the ${\gamma}$'size was less than 0.5~0.7$\mu\textrm{m}$, showing the chemical composition close to Ni$_3$Al of Ll$_2$ lattice structure. But ${\gamma}$'size has increased to bigger than 1.0$\mu\textrm{m}$, being near to eutectic region, changing its shape to bar or huge block types. These showed the chemical structure near to Ni$_3$Ti of D $O_{24}$ lattice structure. Therefore, ${\gamma}$'morphology of dendrite and eutectic regions depends absolutely on its chemical composition and lattice structure.

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Study on the Relationship Between Microstructure and Creep-Rupture Behavior of GTD 111 (Ni기 초내열합금 GTD 111의 크리프 파단에 미치는 미세조직의 영향)

  • Sin, Hyeon-Jong;Kim, In-Su;Lee, Jae-Hyeon;Heo, Seong-Gang;Jo, Chang-Yong
    • Korean Journal of Materials Research
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    • v.11 no.1
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    • pp.8-14
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    • 2001
  • Microstructural evolution and creep failure behavior of GTD 111 have been studied. Solidification and precipitation behaviors of the alloy during casting have been analyzed by microstructural observations. It has been found that MC carbides solidify just before the $\gamma$/$\gamma$' eutectic solidification. The ηphase was found to be formed by transformation of Ti-rich $\gamma$'phase. PFZ has formed in the vicinity of the transformed $\eta$ phase. A few MC particles, which have been identified as TaC, precipitated within the PFZ. Creep failure along grainboundary was dominant at and above $871^{\circ}C$. Creep failure above$ 871^{\circ}C$ was caused by the propagation of surface cracks and internal cracks. Creep crack has initiated at the microporosities embedded on the grainboundary. The $\eta$phase and PFZ have been found to be little or no effect on creep crack initiation.

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The Effect of Solidification Rate on Solidification Behavior in IN792+Hf Superalloy (IN792+Hf 초내열합금의 응고거동에 미치는 응고속도의 영향)

  • Bae, Jae-Sik;Kim, Hyeon-Cheol;Lee, Jae-Hyeon;Yu, Yeong-Su;Jo, Chang-Yong
    • Korean Journal of Materials Research
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    • v.11 no.6
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    • pp.502-507
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    • 2001
  • The effect of solidification rate on the microstructure of directionally solidified IN792+ Hf superalloy has been studied. Solidification sequence and precipitation behavior of the alloy have been analysed by microstructural observation. The script carbide transformed to faceted carbide with decreasing solidification rates. The incorporation of ${\gamma}$ phase into the faceted carbide was due to dendritic growth of carbides. Some elongated carbide bars formed along the grain boundaries at a solidification rate of 0.5$\mu\textrm{m}$/s. Two zones, ${\gamma}$' forming elements enriched zone and depleted zone, were found in the residual liquid area. Eutectic ${\gamma}$/${\gamma}$' nucleated in the f forming elements enriched zone. Formation of eutectic ${\gamma}$/${\gamma}$' increased the ratio of (Ti+Hf+Ta+W)/Al and induced η phase precipitation. The ratio of (Ti+Hf+Ta+W)/Al decreased at lower solidification rates due to sufficient back diffusion in the residual liquid area. Hence, the Precipitation of the η Phase efficiently suppressed at the lower solidification rate.

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Inactivation of Infectious Microorganisms by Disinfection and Sterilization Processes for Human Amniotic Membrane Grafts (이식을 위한 사람 양막의 소독 및 멸균공정에 의한 감염성 위해인자 불활화 효과)

  • Bae, Jung-Eun;Kim, Chan-Kyung;Kim, In-Seop
    • Korean Journal of Microbiology
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    • v.45 no.4
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    • pp.346-353
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    • 2009
  • Viral, bacterial, and fungal infection can be transmitted from donor to recipient via transplantation of human amniotic membrane. Therefore human amniotic membrane for transplantation should be disinfected and sterilized before use. The purpose of this study was to examine the efficacy of the disinfection process and sterilization processes used at human tissue bank in the inactivation of viruses, bacteria, and fungi. A variety of experimental model viruses, bacteria, and fungus for human pathogens, including the human immunodeficiency virus type 1 (HIV-1), bovine herpes virus (BHV), bovine viral diarrhoea virus (BVDV), hepatitis A virus (HAV), porcine parvovirus (PPV), Escherichia coli, Bacillus subtilis, and Candida albicans were all selected for this study. Enveloped viruses such as HIV-1, BHV, and BVDV were effectively inactivated to undetectable levels by 70% ethanol treatment, gamma irradiation process, and ethylene oxide (EO) gas sterilization process. Also non-enveloped viruses such as HAV and PPV were effectively inactivated to undetectable levels by gamma irradiation and EO gas treatment. However HAV and PPV showed high resistance to 70% ethanol treatment. E. coli and C. albicans were effectively inactivated to undetectable levels by 70% ethanol treatment, gamma irradiation process, and EO gas treatment. Also B. subtilis was effectively inactivated to undetectable levels by gamma irradiation process and EO gas treatment. However it showed high resistance to 70% ethanol treatment.

Effect of Oxygen Injection on Microstructure and Mechanical Properties of Ni-based Superalloy Recycled by AOD Process (AOD공정으로 재활용된 니켈합금의 산소주입량에 따른 조직과 기계적 성질 변화)

  • Lee, Duk-Hee;Woo, Kee-Do;Kang, Whang-Jin;Yoon, Jin-Ho
    • Resources Recycling
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    • v.25 no.2
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    • pp.10-16
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    • 2016
  • In this study, the Ni base superalloy was recycled by Argon oxygen decarburization(AOD) process using an inconel 713C scrap. During AOD process, argon gas was continuously injected 1,000 sccm and oxygen gas was injected into 10, 20 and 30 minutes of 100, 250 and 500 sccm.. In early stage of oxygen injection, the oxygen dose increased with increasing Al, Cr, and Mo content and decreasing C content. And Al content was decreased by carburization with added elements in late stage Because of oxidation was occurred with Al, Cr etc. after the reaction of carbon has been finished. From the results, the ratio of ${\gamma}^{\prime}$ phase reduced due to decreasing of Al content for that reason Al is the main element to form the ${\gamma}^{\prime}$ phase. Also carbide reduced owing to decreasing of C content so the mechanical properties of the specimens excessively injected by excess $O_2$ gas were decreased.

Effect of Initial Solidification Condition During Directional Solidification on the Grain Growth and the Tensile Properties of Superalloy CM247LC (초내열합금 CM247LC의 조직 및 인장특성에 미치는 초기 일방향응고 조건의 영향)

  • Jeong, Jae Jun;Kwon, Seok Hwan;Jeong, Eui Seok;Jo, Chang Yong;Lee, Je Hyun
    • Journal of Korea Foundry Society
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    • v.42 no.2
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    • pp.77-82
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    • 2022
  • Initial solidification condition during directional solidification of superalloy CM247LC was controlled with various cooling methods such as insertion of alumina disc or Ni foil or inoculant, and direct pouring of melt onto chill plate. Rapid cooling with direct pouring of melt onto chill plate resulted in generation of many fine grains and precipitation of fine γ' particles, as well as small dendrite arm spacing. Tensile properties of directionally solidified superalloy CM247LC were closely related to microstructure which was governed by initial solidification conditions. Directionally solidified CM247LC with small dendrite arm spacing and fine precipitates showed good tensile properties.

Transient Liquid Phase Bonding of Directionally Solidified Ni Base Superalloy, GTD-111(II) -Microstructural Change of Base Metal during Bonding Process - (일방향응고 Ni기초내열합금 GTD-111의 천이액상확산접합(II) -접합공정에서 모재조직의 변화-)

  • 강정윤;황형철;김인배;김대업;우인수
    • Journal of Welding and Joining
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    • v.21 no.2
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    • pp.89-96
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    • 2003
  • The change of microstructures in the base metal during transient liquid phase bonding process of directionally Ni base superalloy, GTD-111 was investigated. Bonds were fabricated using a series of holding times(0-7.2ks) at three different temperatures(1403, 1418 and 1453K) under a vacuum of 13.3mPa. In raw material, ${\gamma}$- ${\gamma}$' eutectic phases, platelet η phases, MC carbide and PFZ were seen in interdendritic regions or near grain boundary and size of primary ${\gamma}$' precipitates near interdendritic regions were bigger than core region. The primary ${\gamma}$' precipitates in dendrite core were dissolved early in bonding process, but ${\gamma}$' precipitates near interdendritic regions were dissolved partially and shape changed. The dissolution rate increased with increasing temperature. Phases in interdendritic regions or near pain boundary continually changed with time at the bonding temperature. In the bonding temperature of 1403K, eutectic phases had not significantly changed, but η phases had transformed from platelet shape to needle morphology and PFZ region had widened with time. The interdendritic region and near pain boundary were liquated partially at 1423k and fully at 1453k by reaction of η phases and PFZ. In the bonding temperature of 1453K, interdendritic region and near pain boundary were liquated and then new phases which mixed with η phases, PFZ and MC carbide crystallized during cooling. Crystallized η phases transformed from rod shape to platelet shape with increasing holding time.