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Friction Welding of Casted SCM440 and Sintered F-05-140 Dissimilar Steels and Their Joint Properties under Various Welding Conditions

SCM440 주조재와 F-05-140 소결재의 이종재료 마찰용접 및 공정 조건에 따른 접합 특성 연구

  • Jisung Lee (Purchasing Division, Seohan Innobility) ;
  • Hansung Lee (Department of Materials Science and Engineering, Ajou University) ;
  • Eunhyo Song (Department of Energy Systems Research, Ajou University) ;
  • Byungmin Ahn (Department of Materials Science and Engineering, Ajou University)
  • 이지성 (서한이노빌리티 구매본부) ;
  • 이한성 (아주대학교 첨단신소재공학과) ;
  • 송은효 (아주대학교 에너지시스템학과) ;
  • 안병민 (아주대학교 첨단신소재공학과)
  • Received : 2024.09.21
  • Accepted : 2024.10.09
  • Published : 2024.10.28

Abstract

Friction welding, which uses heat and plastic flow to join metals, is expanding across industries due to its ability to weld heterogeneous alloys and simple process. However, process research is essential for materials with complex geometries, and limited research has been conducted on friction welding between cast and sintered metals. This study analyzed the mechanical properties and microstructural evolution of the joint by controlling the rotational speed and friction pressure, which affect the removal of the heat-affected zone in friction welding of casted SCM440 and sintered F-05-140. Hardness mapping and microstructure observations with material transition were performed to investigate the correlation between phase behavior and welding conditions. These results are anticipated to reduce costs and improve the mechanical properties of key mobility components.

Keywords

Acknowledgement

This work was supported by a National Research Foundation of Korea (NRF) grant funded by the Korean government (MSIT) (No. 2021R1A2C1005478).

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