한국분말재료학회지 (Journal of Powder Materials)

  • 제31권5호
  • /
  • Pages.390-398
  • /
  • 2024
  • /
  • 2799-8525(pISSN)
  • /
  • 2799-8681(eISSN)
한국분말재료학회 (*구 분말야금학회) (The Korean Powder Metallurgy & Materials Institute)
권호 표지
DOI QR코드

DOI QR Code

A Parametric Study on the L-PBF Process of an AlSi10Mg Alloy for High-Speed Productivity of Automotive Prototype Parts

  • Yeonha Chang (Lightweight Materials Research Team, Hyundai Motor Group) ;
  • Hyomoon Joo (Lightweight Materials Research Team, Hyundai Motor Group) ;
  • Wanghyun Yong (Lightweight Materials Research Team, Hyundai Motor Group) ;
  • Yeongcheol Jo (Lightweight Materials Research Team, Hyundai Motor Group) ;
  • Seongjin Kim (Lightweight Materials Research Team, Hyundai Motor Group) ;
  • Hanjae Kim (Lightweight Materials Research Team, Hyundai Motor Group) ;
  • Yeon Woo Kim (Department for 3D Printing Materials, Korea Institute of Materials Science (KIMS)) ;
  • Kyung Tae Kim (Department for 3D Printing Materials, Korea Institute of Materials Science (KIMS)) ;
  • Jeong Min Park (Department for 3D Printing Materials, Korea Institute of Materials Science (KIMS))
  • 투고 : 2024.10.15
  • 심사 : 2024.10.21
  • 발행 : 2024.10.28
PDF 다운로드
⟨ 이전 논문 다음 논문 ⟩

초록

The AlSi10Mg alloy has garnered significant attention for its application in laser powder bed fusion (L-PBF), due to its lightweight properties and good printability using L-PBF. However, the low production speed of the L-PBF process is the main bottleneck in the industrial commercialization of L-PBF AlSi10Mg alloy parts. Furthermore, while L-PBF AlSi10Mg alloy exhibits excellent mechanical properties, the properties are often over-specified compared to the target properties of parts traditionally fabricated by casting. To accelerate production speed in L-PBF, this study investigated the effects of process parameters on the build rate and mechanical properties of the AlSi10Mg alloy. Guidelines are proposed for high-speed additive manufacturing of the AlSi10Mg alloy for use in automotive parts. The results show a significant increase in the build rate, exceeding the conventional build rate by a factor of 3.6 times or more, while the L-PBF AlSi10Mg alloy met the specifications for automotive prototype parts. This strategy can be expected to offer significant cost advantages while maintaining acceptable mechanical properties of topology-optimized parts used in the automobile industry.

키워드

과제정보

This work was supported by the Hyundai Motor Group.

참고문헌

  1. A. du Plessis, S. M. J. Razavi, M. Benedetti, S. Murchio, M. Leary, M. Watson, D. Bhate and F. Berto: Prog. Mater. Sci., 125 (2022) 100918.
  2. T. Maconachie, M. Leary, B. Lozanovski, X. Zhang, M. Qian, O. Faruque and M. Brandt: Mater. Des., 183 (2019) 108137.
  3. H. M. Joo, W. C. Kim, Y. I. Jung, H. J. Kim, S. J. Kim, Y. C. Jo, W. H. Yong and D. H. Kim: Met. Mater. Int., 30 (2024) 1294.
  4. V. Juechter, M. M. Franke, T. Merenda, A. Stich, C. Korner and R. F. Singer: Addit. Manuf., 22 (2018) 118.
  5. G. Roy, R. N. Hajra, W. H. Kim, J. Lee, S. Kim and J. H. Kim: J. Powder Mater., 31 (2024) 1.
  6. H. Park, Y. W. Kim, S. Lee, K. T. Kim, J.-H. Yu, J. G. Kim and J. M. Park: J. Powder Mater., 30 (2023) 140.
  7. X. Wang, L. N. Carter, B. Pang, M. M. Attallah and M. H. Loretto: Acta Mater., 128 (2017) 87.
  8. J. Suh, S. Lim, H.-H. Jin, Y.-B. Chun, S. H. Kan and H. N. Han: J. Powder Mater., 30 (2023) 431.
  9. E. Liverani, S. Toschi, L. Ceschini and A. Fortunato: J. Mater. Process. Tech., 249 (2017) 255.
  10. H. M. Joo, W. C. Kim, Y. J. Kim, Y. C. Jo, M. G. Kang, J. Y. Lee, M. S. Kim, G. B. Kim, S. J. Kim and D.H. Kim: Met. Mater. Int., 29 (2023) 983.
  11. S. O. Lim and S.-E. Shin: J. Powder Mater., 31 (2024) 308.
  12. K. Riener, N. Albrecht, S. Ziegelmeier, R. Ramakrishnan, L. Haferkamp, A. B. Spierings and G. J. Leichtfried: Addit. Manuf., 34 (2020) 101286.
  13. F. Gotzke and H. Hoppe: ATZ Worldwide, 123 (2021) 36.
  14. N. Wegrzyn: Safety & Defense, 8 (2022) 2.
  15. N. T. Aboulkhair, M. Simonelli, L. Parry, I. Ashcroft, C. Tuck and R. Hague: Prog. Mater. Sci., 106 (2019) 100578.
  16. T. DebRoy, H. L. Wei, J. S. Zuback, T. Mukherjee, J. W. Elmer, J. O. Milewski, A. M. Beese, A. Wilson-Heid, A. De and W. Zhang: Prog. Mater. Sci., 92 (2018) 112.
  17. J. Kwon, Y. T. Choi, E. S. Kim, S. Y. Ahn, S. G. Jeong, M. Kang, H. Joo, J. M. Park and H. S. Kim: Mater. Sci. Eng. A, 901 (2024) 146537.
  18. Y. S. Eom, J. M. Park, J. W. Choi, D. J. Seong, H. Joo, Y. C. Jo, K. T. Kim, J. H. Yu and I. Son: J. Alloys Compd., 956 (2023) 170348.
  19. R. E. Gite and V. D. Wakchaure: Mater. Today: Proc., 72 (2023) 966.
  20. J. Praneeth, S. Venkatesh and L. S. Krishna: Mater. Today: Proc., (2023), in press.
  21. A. K. Singla, M. Banerjee, A. Sharma, J. Singh, A. Bansal, M. K. Gupta, N. Khanna, A. S. Shahi and D. K. Goyal: J. Manuf. Process., 64 (2021) 161.
  22. STM E8/E8M, Standard Test Methods for Tension Testing of Metallic Materials.
  23. J. M. Park, J. M. Jeon, J. G. Kim, Y. Seong, S. H. Park and H. S. Kim: J. Powder Mater., 25 (2018) 475.