DOI QR코드

DOI QR Code

A Study on Improving Concrete Techniques to Enhance the Performance of Concrete Floor

콘크리트 바닥 마감재의 성능 향상을 위한 시공법 개선 연구

  • Jeong, Hojeong (Department of Architectural Engineering, Hanbat National University) ;
  • Yu, Chaeyeon (Department of Architectural Engineering, Hanbat National University) ;
  • Kim, Jaeyoung (Newworld, Corporation) ;
  • Son, Seongwon (Newworld, Corporation) ;
  • Ihm, Jongtae (Department of Industry-Academic Convergence, Hanbat National University) ;
  • Kim, Sungjin (Department of Architectural Engineering, Hanbat National University)
  • 정호정 ;
  • 유채연 ;
  • 김재영 ;
  • 손성원 ;
  • 임종태 ;
  • 김성진
  • Received : 2024.07.12
  • Accepted : 2024.09.05
  • Published : 2024.10.20

Abstract

This research aimed to refine the concrete floor finishing for enhancing its performance compared to the traditional way. The new method involved the removing the deteriorated mortar layer and reinforcing the surface to augment the durability and bond strength of the floor surface. This study performed the experience to evaluate the bond strength, drop depth, rebound hammer hardness, and the surface hardness of the surface by adopting traditional and refined method. The results showed the proposed method enhanced the performance on all the metrics. Based on the experiment, the bond strength increased about 2.79 times before installing the finishing material, and the strength also improved about 1.67 times and 1.44 times at the painted finishing and non-painted finishing, respectively. In addition, the drop depth decreased about 4.42 times when adopting the proposed method, which shows the enhanced resistance to declamination compared with applying the traditional way. Lastly, the surface hardness measured by scratch thickness significantly improved about 505% in this experiment. The finding of this study indicates that the proposed method can substantially enhance in bond strendth and durability of floor finishing, reduce the defects of the concrete-based floor, and extend the life of the products.

본 연구는 콘크리트 바닥의 마감재 시공 전 사전 준비 공정에 대한 연구로 기존의 바닥 마감 시공 프로세스에서 발생하던 하자를 최소화하기 위해 진행되었으며, 모르타르층 제거와 표면 강화(밀봉) 공정을 추가하여 두 시공 방법 간 마감재의 성능평가를 실시하였다. 기존 공법 대비 마감재 시공 전 부착강도에서 약 2.79배, 도막형 마감재의 부착강도 약 1.67배, 비도막형 마감의 부착강도 1.44배, 탈락 두께 약 4.42배, 반발경도법 약 1.51배, 표면경도 약 5.05배의 차이를 보이며 성능이 향상된 것을 확인하였다.

Keywords

Acknowledgement

This study was supported by the private company(Newworld Corp.)(No.202400530001).

References

  1. Cho GI, Chu BS. Performance evaluation of concrete polishing robot with omnidirectional mobile mechanism. Journal of the Korean Society of Manufacturing Technology Engineers; 2016 Apr;25(2):112-7. http://dx.doi.org/10.7735/ksmte.2016.25.2.112
  2. Oh SK, Choi SM, Chae WB. A study on the application characteristics of the hybrid resin mixed the silica for covering the surface of concrete floor. Journal of the Architectural Institute of Korea Structure & Construction; 2013 Oct;29(10):83-90. https://doi.org/10.5659/JAIK_SC.2013.29.10.83
  3. Oh SK, Choi SM, Song JY. Analysis of the cause of waterleakage in residential apartment underground parking ground and the review of the repare methods. Journal of the Korean Recycled Construction Resources Institute; 2014 Sep;2(3):255-64. http://dx.doi.org/10.14190/JRCR.2014.2.3.255
  4. Kang BD. Building construction. 4th ed. Seoul (Korea): Goomibook; 2022. 349 p.
  5. Kang BD. Building construction. 4th ed. Seoul (Korea): Goomibook; 2022. p. 351-2.
  6. Halla Cement Corp. Bleeding of concrete_2 [Internet]. Icheon (Korea): Halla Cement Corp; 2008 Mar [cited 2024 Jun 3]. Available from: https://www.hallacement.co.kr/action/download?id=80&gubun=technical
  7. Lee CD. Design and construction of new substrates to be coated with resinous epoxy flooring. Magazine of the Korea Concrete Institute; 1994 Apr;6(2):68-70. https://doi.org/10.22636/MKCI.1994.6.2.68
  8. Kim W. Major causes for deterioration in concrete structures. Magazine of the Korea Concrete Institute; 1995 Dec;7(6):14-22. https://doi.org/10.22636/MKCI.1995.7.6.14
  9. Shin JH, Kim JY, Son SW. inventors; Newworld, Corp., assignee. Floor construction method that is easy to maintain. Korea patent KR 20210053273A. 2021 May 11.
  10. Son SW, Moon BY, Kim KM, Yoon S, Jeong Y. On-site Applicability Evaluation of High-Durability Parking Lot Plain Concrete. Proceedings of the Korea Concrete Institute Conference; 2021 Nov 3-5; Gyeongju, Korea. Seoul (Korea): Korea Concrete Institute; 2021. p. 331-2.
  11. KCS 41 47 00 : 2023. Korea Construction Specification-Painting, General [Internet]. Sejong(Korea): Korea Ministry of Land, Infrastructure and Transport; 2023. Available from: https://www.kcsc.re.kr/StandardCode/Viewer/41375
  12. LHCS 41 47 00 : 2020. LH Construction Specification-Painting, General [Internet]. Jinju(Korea): Korea Land and Housing Corporation Specification; 2020. Available from: https://www.kcsc.re.kr/StandardCode/Viewer/31016
  13. KCS 41 46 13 : 2021. Korea Construction Specification-Floor Hardener Coating [Internet]. Sejong(Korea): Korea Ministry of Land, Infrastructure and Transport; 2021. Available from: https://www.kcsc.re.kr/StandardCode/Viewer/40511
  14. LHCS 41 47 00 : 2020. LH Construction Specification-Floor Hardener Coating [Internet]. Jinju(Korea): Korea Land and Housing Corporation Specification; 2020. Available from: https://www.kcsc.re.kr/StandardCode/Viewer/31010
  15. KCS 41 40 01 : 2021. Korea Construction Specification-Waterproofing Works General [Internet]. Sejong(Korea): Korea Ministry of Land, Infrastructure and Transport; 2021. Available from: https://www.kcsc.re.kr/StandardCode/Viewer/40474/
  16. Chae WB, Choi ES, Park SJ, Oh SK, Seo SK. A study on the performance evaluation of surface finishing material for parking slab mixed with cemetitious powder component to polyurethane resin. Journal of the Architectural Institute of Korea Structure & Construction; 2011 Jan;27(1):111-8.
  17. Jeong GY, Youn DA, Jang SJ, Kil BS, Yun HO. Evaluation of adhesive performance of surface finishing material with primer based on silane. Journal of the korea Institute for Structural Maintenance and Inspection; 2017 Jul;21(4):39-46. https://doi.org/10.11112/jksmi.2017.21.4.039
  18. Kim GJ. A study on the performance improvement of waterborne acrylic surface finisher for car parks [dissertation]. [Daejeon (Korea)]: Chungnam National University; 2020. 139 p.
  19. Szymanowski J. Evaluation of the adhesion between overlays and substrates in concrete floors: literature survey, recent non-de structive and semi-destructive testing methods, and research gaps. Buildings; 2019 Sep;9(9):203. https://doi.org/10.3390/buildings9090203
  20. KS F 2730:2008. Testing method for rebound number to conclude compressive strength of concrete [Internet]. Seoul (Korea): Korea Agency for Technology and Standards; 2008. Available from: https://standard.go.kr/KSCI/standardIntro/getStandardSearchView.do?menuId=919&topMenuId=502&upperMenuId=503&ksNo=KSF2730&tmprKsNo=KSF2730&reformNo=05
  21. KS F 2762:2016. Measurement of bond strength of products for the protection and repair of concrete structures by pull-off [Internet]. Seoul (Korea): Korea Agency for Technology and Standards; 2016. Available from: https://standard.go.kr/KSCI/standardIntro/getStandardSearchView.do?menuId=919&topMenuId=502&upperMenuId=503&ksNo=KSF2762&tmprKsNo=KSF2762&reformNo=05
  22. KS F 4937:2024. Surface finishing material for parking slab [Internet]. Seoul(Korea): Korea Agency for Technology and Standards; 2024. Available from: https://www.standard.go.kr/KSCI/standardIntro/getStandardSearchView.do?menuId=919&topMenuId=502&upperMenuId=503&ksNo=KSF4937&tmprKsNo=KSF4937&reformNo=05