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Development of Time-Cost Trade-Off Algorithm for JIT System of Prefabricated Girder Bridges (Nodular GIrder)

프리팹 교량 거더 (노듈러 거더)의 적시 시공을 위한 공기-비용 알고리즘 개발

  • Kim, Dae-Young (Technology Development Center, Saman Corporation) ;
  • Chung, Taewon (Technology Development Center, Hanmac Engineering Co., Ltd) ;
  • Kim, Rang-Gyun (Technology Development Center, Jangheon Engineering & Construction)
  • 김대영 ((주)삼안 기술개발센터) ;
  • 정태원 ((주)한맥기술 기술개발센터) ;
  • 김량균 ((주)장헌산업 기술개발센터)
  • Received : 2022.12.23
  • Accepted : 2023.04.24
  • Published : 2023.05.31

Abstract

In the case of the construction industry, the relationship between process and cost should be appropriately distributed so that the finished product can be delivered at the minimum fee within the construction period. At that time, it should be considered the size of the bridge, the construction method, the environment and production capacity of the factory, and the transport distance. However, due to various reasons that occur during the construction period, problems such as construction delay, construction cost increase, and quality and reliability degradation occur. Therefore, a systematic and scientific construction technique and process management technology are needed to break away from the conventional method. The prefab(Pre-Fabrication) is a representative OSC (Off-Site Construction) method manufactured in a factory and constructed onsite. This study develops a resource and process plan optimization system for the process management of the Nodular girder, a prefab bridge girder. A simulation algorithm develops to automatically test various variables in the personnel equipment mobilization plan to derive the optimal value. And, the algorithm was applied to the Paju-Pocheon Expressway Construction (Section 3) Dohwa 4 Bridge under construction, and the results compare. Based on construction work standard product calculation, actual input manpower, equipment type, and quantity were applied to the Activity Card, and the amount of work by quantity counting, resource planning, and resource requirements was reflected. In the future, we plan to improve the accuracy of the program by applying forecasting techniques including various field data.

건설업의 경우 공사기간 내에 최소한의 수수료로 완제품을 인도할 수 있도록 공정과 원가의 관계를 적절히 분배해야 한다. 이때 교량의 크기, 공법, 공장의 환경과 생산능력, 운송거리 등을 고려해야 한다. 그러나 공사기간 중 발생하는 다양한 원인으로 인해 공사지연, 공사비 상승, 품질 및 신뢰성 저하 등의 문제가 발생하고 있다. 따라서, 기존의 방식에서 탈피하기 위해서는 체계적이고 과학적인 시공기술과 공정관리 기술이 필요하다. 프리팹(Pre - Fabrication)은 공장에서 제작하여 현장에서 시공하는 대표적 OSC(Off-Site Construcation) 공법이다. 본 연구에서는 프리팹 교량 거더인 Nodular 거더의 공정관리를 위한 자원 및 공정계획 최적화 시스템 개발이다. 인력, 장비 동원 계획의 다양한 변수를 자동으로 테스트하여 최적의 값을 도출하는 시뮬레이션 알고리즘을 개발한다. 그리고, 건설 중인 파주-포천 고속도로 건설공사(3공구) 도하 4교에 알고리즘을 적용하여 그 결과를 비교한다. 건설공사 표준품셈을 근거로 액티비티 카드에 실제 투입된 인력, 장비 종류, 수량 등을 적용하고, 작업량, 자원계획, 자원소요량을 반영했다. 향후 다양한 현장 데이터를 포함한 예측기법을 적용하여 프로그램의 정확도를 높일 계획이다.

Keywords

Acknowledgement

이 연구는 국토교통부/국토교통과학기술진흥원이 시행하고 한국도로공사가 총괄하는 "스마트건설기술개발 국가R&D사업(과제번호: 23SMIP-A156227-04)"의 지원으로 수행하였습니다.

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