DOI QR코드

DOI QR Code

A study on measuring friction vibration in flange area during deep drawing process

프레스 딥 드로잉 가공 시 플랜지부의 마찰진동 측정에 관한 기초연구

  • Jae-Woong Yun (Department of Digital Convergence Metalmold Engineering, Kongju National University)
  • 윤재웅 (국립공주대학교 디지털융합금형공학과)
  • Received : 2023.12.09
  • Accepted : 2023.12.31
  • Published : 2023.12.31

Abstract

In this study, it was studied whether a new measurement factor "frictional vibration" that occurs due to the material flow of the die and sheet metal in the flange area during deep drawing process, could be measured using an vibration sensor. The blank holder force acting on the flange area during drawing processing acts as a friction force in the opposite direction into which the sheet material flows and causes friction vibration. As the blank holder force increases, the friction force increases, and as the blank holder force decreases, the friction force also decreases. Because of this, friction vibration also increases and decreases in proportion to the size of the blank holder force. According to this theory, whether frictional vibration occurs was measured using a flange simulator and a vibration sensor. The initial pressure was created using a torque wrench, and it was confirmed that the amplitude increased by about 4 times when torque 6 Nm was increased. When the forming velocity was rapidly changed to 300 mm/min, the amplitude increased approximately 4 times. It was confirmed that the amplitude of frictional vibration according to the measurement location was greater the further away from the specimen. It was verified that a new measurement factor "friction vibration" in the flange area can be measured and used for online monitoring.

Keywords

Acknowledgement

본 논문은 2023년 공주대학교 학술연구지원사업의 연구 지원에 의하여 연구되었다.

References

  1. Braunlich, H., "Blecheinzugsregelung beim Tiefziehen mit Niederhalter - ein Beitrag zur Erhoehung der Prozessstabilitaet", Dissertation, Technical University Chemnitz, 2001.
  2. Forstmann, U., "Induktive Wegsensoren zur Ueberwachung und Regelung des Blecheinzugs beim Tiefziehen", Dissertation, Technical University Berlin, 2000.
  3. Yun, J.W., "Stoffflussregelung beim Tiefziehen mittels eines optischen Sensors und eines Fuzzy-Reglers", Dissertation, University Hanover, 2005.
  4. Behrens, B.A., Hubner, S., Wolki, K., "Acoustic emission-A promising and challenging technique for process monitoring in sheet metal forming", Journal of Manufacturing Processes, Vol 29, pp. 281-288, 2017. https://doi.org/10.1016/j.jmapro.2017.08.002
  5. Hao, S., Ramalingam, S., Klamecki, B.E., "Acoustic Emission Monitoring of Sheet Metal Forming: Characterization of the Transducer, the Work Material and the Process", Journal of Materials Processing Technology, Vol. 101, No. 1-3, pp. 124-136, 2000. https://doi.org/10.1016/S0924-0136(00)00441-6
  6. Kim, D.H., Lee, W.K., "A judgment algorithm of the acoustic signal for the automatic defective manufactures detection in press process", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 9, No. 3, pp. 76 - 82, 2010.
  7. Kim, S.H., "Press Die Design Engineering, Daekwang Surim", 2013.
  8. Lange, K., "Lehrbuch der Umformtechnik, Volume 3 Sheet metal forming", Berlin, Springer, 1975.
  9. Strackerjahn, W., "Die Voraussage des Versagensfalls beim Tiefziehen rechteckiger Teile", Dissertation, University Hanover, 1982.
  10. Yun, J.W., "A Study on the factors influencing at corner area material thickness changes of rectangular drawing products", Journal the Korean Society of Die & Mold Engineering, Vol. 14, No. 1, pp. 22 - 29, 2020.