DOI QR코드

DOI QR Code

Experimental study of welding effect on grade S690Q high strength steel butt joint

  • Chen, Cheng (School of Civil Engineering and Geomatics, Southwest Petroleum University) ;
  • Chiew, Sing Ping (Singapore Institute of Technology) ;
  • Zhao, Mingshan (Singapore Institute of Technology) ;
  • Lee, Chi King (School of Engineering and Information Technology, University of New South Wales Canberra) ;
  • Fung, Tat Ching (School of Civil and Environmental Engineering, Nanyang Technological University)
  • Received : 2019.07.09
  • Accepted : 2021.04.15
  • Published : 2021.05.25

Abstract

This study experimentally reveals the influence of welding on grade S690Q high strength steel (HSS) butt joints from both micro and macro levels. Total eight butt joints, taking plate thickness and welding heat input as principal factors, were welded by shielded metal arc welding. In micro level, the microstructure transformations of the coarse grain heat affected zone (CGHAZ), the fine grain heat affected zone (FGHAZ) and the tempering zone occurred during welding were observed under light optical microscopy, and the corresponding mechanical performance of those areas were explored by micro-hardness tests. In macro level, standard tensile tests were conducted to investigate the impacts of welding on tensile behaviour of S690Q HSS butt joints. The test results showed that the main microstructure of S690Q HSS before welding was tempered martensite. After welding, the original microstructure was transformed to granular bainite in the CGHAZ, and to ferrite and cementite in the FGHAZ. For the tempering zone, some temper martensite decomposed to ferrite. The performed micro-hardness tests revealed that an obvious "soft layer" occurred in HAZ, and the HAZ size increased as the heat input increased. However, under the same level of heat input, the HAZ size decreased as the plate thickness increased. Subsequent coupon tensile tests found that all joints eventually failed within the HAZ with reduced tensile strength when compared with the base material. Similar to the size of the HAZ, the reduction of tensile strength increased as the welding heat input increased but decreased as the thickness of the plate increased.

Keywords

Acknowledgement

The financial support from the Regency Steel Asia Endowment Fund at Nanyang Technological University to the authors is gratefully acknowledged.

References

  1. Akselsen, O.M., Rorvik, G., Onsoien, M.I. and Grong, O. (1989), "Assessment and predictions of HAZ tensile properties of high-strength steels", Welding J., 68(9), 356.
  2. ASTM. (2009), Standard specification for high-yield-strength, quenched and tempered alloy steel plate, suitable for welding. ASTM International, West Conshohocken, United States.
  3. Atabaki, M.M, Yazdian, N. and Kovacevic, R. (2016), "High power laser welding of thick steel plates in a horizontal butt joint configuration", Opt. Laser Technol., 83, 1-12. https://doi.org/10.1016/j.optlastec.2016.03.016.
  4. AWS D1.1. (2008), Structural Welding Code-Steel. American National Standards Institute, Miami.
  5. Boumerzoug, Z., Derfouf, C. and Baudin, T. (2010), "Effect of welding on microstructure and mechanical properties of an industrial low carbon steel", Engineering, 2(7), 502-506. https://doi.org/10.4236/ENG.2010.27066.
  6. BSI. (2001), BS EN 10002-1: tensile testing of metallic materials: part1 method of test at ambient temperature, London: British Standards Institution.
  7. BSI. (2004), Hot rolled products of structural steels: part 6 technical delivery conditions for flat products of high yield strength structural steels in the quenched and tempered condition, BS EN 10025-6. British Standards Institution, London.
  8. BSI. (2005), 6507-1: Metallic Materials-Vickers Hardness Test-Part 1: Test Method, British Standards Institution, London.
  9. BSI. (2009), EN BS. 1011-1: Welding. Recommendations for welding of metallic materials. General guidance for arc welding.
  10. Chen, C., Chiew, S.P., Zhao, M.S., Lee, C.K. and Fung, T.C. (2019), "Welding effect on tensile strength of grade S690Q steel butt joint", J. Constr. Steel Res., 153, 153-168. https://doi.org/10.1016/j.jcsr.2018.10.009.
  11. Chen, C., Zhang, X.Z., Zhao, M.S., Lee, C.K., Fung, T.C. and Chiew, S.P. (2017), "Effects of Welding on the Tensile Performance of High Strength Steel T-stub Joints", Structures, 9, 70-78. https://doi.org/10.1016/j.istruc.2016.09.008.
  12. Chen, J., Young, B. and Uy, B. (2006), "Behavior of high strength structural steel at elevated temperatures", J. Struct. Eng., 132(12), 1948-1954. https://doi.org/10.1061/(ASCE)0733-9445(2006)132:12(1948).
  13. Chiew, S.P., Lee, C.K., Zhao, M.S., Jin, Y.F., Cai, Y.Q. and Chen, C. (2014), "Intensification of low density development - Functional Bridging Building, Keynote lecture", Proceeding of the 12th International Conference on Steel, Space and Composite Structures, Prague, Czech Republic, May.
  14. Chiew, S.P., Zhao, M.S. and Lee, C.K. (2014), "Mechanical properties of heat-treated high strength steel under fire/post-fire conditions", J. Constr. Steel Res., 98, 12-19. https://doi.org/10.1016/j.jcsr.2014.02.003.
  15. De Meester, B. (1997), "The weldability of modern structural TMCP steels", ISIJ Int., 37(6), 537-551. https://doi.org/10.2355/isijinternational.37.537.
  16. Eurocode 3. (2005), Design of steel structures-Part 1-8: Design of joints, Belgium: Brussels.
  17. Eurocode 3. (2007), Design of steel structures-Part 1-12: Additional rules for the extension of EN 1993 up to steel grades S700, Belgium: Brussels.
  18. Hochhauser, D.I.F., and Rauch, M.R. (2012), "Influence of the soft zone on the strength of welded modern HSLA steels", Welding in the World, 56(5-6), 77-85. https://doi.org/10.1007/BF03321352.
  19. Kapustka, N., Conrardy, C., Babu, S., and Albright, C. (2008), "Effect of GMAW process and material conditions on DP 780 and TRIP 780 welds". Welding Journal-New York-, 87(6), 135.
  20. Kim, K.N., Lee, S.H. and Jung, K.S. (2009), "Prediction on the fatigue life of butt-welded specimens using artificial neural network", Steel Compos. Struct., 9(6), 557-568. https://doi.org/10.12989/scs.2009.9.6.557.
  21. Klein, M., Spindler, H., Luger, A., Rauch, R., Stiaszny, P. and Eigelsberger, M. (2005), "Thermomechanically Hot Rolled High and Ultra High Strength Steel Grades-Processing", Proper. Appl., 500, 543-550. https://doi.org/10.4028/www.scientific.net/MSF.500-501.543.
  22. Kong, F. and Radovan, K. (2013), "Measurement of surface residual stresses and testing mechanical properties of high-strength steel butt joints obtained by hybrid laser/gas metal arc welding", J. Strain Anal. Eng. Des., 48(7), 437-445. https://doi.org/10.1177/0309324713496085.
  23. Kurc-Lisiecka, A., Piwnik, J. and Lisiecki, A. (2017), "Laser welding of new grade of advanced high strength steel STRENX 1100 MC", Arch. Metallurgy Mater., 62(3), 1651-1657. https://doi.org/10.1515/amm-2017-0253.
  24. Lambert-Perlade, A., Gourgues, A.F. and Pineau, A. (2004), "Austenite to bainite phase transformation in the heat-affected zone of a high strength low alloy steel", Acta Materialia, 52(8), 2337-2348. https://doi.org/10.1016/j.actamat.2004.01.025.
  25. Lambert-Perlade, A., Sturel, T., Gourgues, A.F., Besson, J. and Pineau, A. (2014), "Mechanisms and modeling of cleavage fracture in simulated heat-affected zone microstructures of a high-strength low alloy steel", Metallurgical Mater. T. A, 35(13), 1039-1053. https://doi.org/10.1007/s11661-004-1007-6
  26. Leitner, M. (2017), "Influence of effective stress ratio on the fatigue strength of welded and HFMI-treated high-strength steel joints", Int. J. Fatigue, 102, 158-170. https://doi.org/10.1016/j.ijfatigue.2017.03.008.
  27. Li, D., Uy, B. and Wang, J. (2019), "Behaviour and design of high-strength steel beam-to-column joints", Steel Compos. Struct., 31(3), 303-317. https://doi.org/10.12989/scs.2019.31.3.303.
  28. Loureiro, A.J.R. (2002), "Effect of heat input on plastic deformation of undermatched welds", J. Mater. Process. Technol., 128(1), 240-249. https://doi.org/10.1016/S0924-0136(02)00457-0.
  29. Ming, L., Su, M. and Guo, Y. (2017), "Experimental performance of Y-shaped eccentrically braced frames fabricated with high strength steel", Steel Compos. Struct., 24(4), 441-453. https://doi.org/10.12989/scs.2017.24.4.441.
  30. Movahed, P., Kolahgar, S., Marashi, S.P.H., Pouranvari, M. and Parvin, N. (2009), "The effect of intercritical heat treatment temperature on the tensile properties and work hardening behavior of ferrite-martensite dual phase steel sheets", Mater. Sci. Eng.: A, 518(1-2), 1-6. https://doi.org/10.1016/j.msea.2009.05.046.
  31. Nykanen, T., Bjork, T. and Laitinen, R. (2013), "Fatigue strength prediction of ultra high strength steel butt-welded joints", Fatigue Fract. Eng. Mater. Struct., 36(6), 469-482. https://doi.org/10.1111/ffe.12015.
  32. Peng, K., Yang, C., Fan, C. and Lin, S. (2018), "Thermal processes, microstructure, and mechanical properties near weld toe in double-sided double gas tungsten arc backing welding joint of 10CrNi3MoV steel", Int. J. Adv. Manufact. Technol., 96(1), 677-684. https://doi.org/10.1007/s00170-018-1625-6.
  33. Pirinen, M., Martikainen, Y., Layus, P.D., Karkhin, V.A. and Yu, S. (2016), "Effect of heat input on the mechanical properties of welded joints in high-strength steels", Welding Int., 30(2), 129-132. https://doi.org/10.1080/09507116.2015.1036531.
  34. Qiang, X., Bijlaard, F.S.K. and Kolstein, H. (2012b), "Post-fire mechanical properties of high strength structural steels S460 and S690", Eng. Struct., 35, 1-10. https://doi.org/10.1016/j.engstruct.2011.11.005.
  35. Qiang, X., Bijlaard, F.S.K. and Kolstein, H. (2012a), "Dependence of mechanical properties of high strength steel S690 on elevated temperatures", Constr. Build. Mater., 30, 73-79. https://doi.org/10.1016/j.conbuildmat.2011.12.018.
  36. Ran, M.M., Sun, F.F., Li, G.Q. Kanvinde, A. Wang, Y.B. and Xiao, R.Y. (2019), "Experimental study on the behavior of mismatched butt welded joints of high strength steel", J. Constr. Steel Res., 153, 196-208. https://doi.org/10.1016/j.jcsr.2018.10.003.
  37. Rodrigues, D.M., Menezes, L.F., Loureiro, A. and Fernandes, J.V. (2004), "Numerical study of the plastic behaviour in tension of welds in high strength steels", Int. J. Plasticity, 20(1), 1-18. https://doi.org/10.1016/S0749-6419(02)00112-2.
  38. Shi, Y. and Han, Z. (2008), "Effect of weld thermal cycle on microstructure and fracture toughness of simulated heat-affected zone for a 800 MPa grade high strength low alloy steel", J. Mater. Process. Technol., 207(1-3), 30-39. https://doi.org/10.1016/j.jmatprotec.2007.12.049.
  39. Taheri-Behrooz, F., Aliha, M.R., Maroofi, M. and Hadizadeh, V. (2018), "Residual stresses measurement in the butt joint welded metals using FSW and TIG methods", Steel Compos. Struct., 28(6), 759-766. https://doi.org/10.12989/scs.2018.28.6.759.
  40. Wojnowski, D., Oh, Y.K. and Indacochea, J.E. (2000), "Metallurgical assessment of the softened HAZ region during multipass welding", J. Manufact. Sci. Eng., 122(2), 310-315. https://doi.org/10.1115/1.538920.
  41. Zhang, S.Q., Zhao, H.Y., Shu, F.Y., He, W.X. and Wang, G.D. (2017), "Microstructure and Corrosion Behavior of Simulated Welding HAZ of Q315NS Steel in Sulfuric Acid Solution", Metals, 7(6), 194. https://doi.org/10.3390/met7060194.
  42. Zhang, X., Mi, G., Li, S., Wang, C. and Zhang, Y. (2018), "Study of microstructural inhomogeneity and its effects on mechanical properties of multi-layer laser welded joint", Int. J. Adv. Manufact. Technol., 94(5-8), 2163-2174. https://doi.org/10.1007/s00170-017-0944-3.
  43. Zhao, M.S., Lee, C.K., Fung, T.C. and Chiew, S.P. (2017), "Impact of welding on the strength of high performance steel T-stub joints", J. Constr. Steel Res., 131, 110-121. https://doi.org/10.1016/j.jcsr.2016.12.023.