Acknowledgement
This project was supported by the National Science, Technology, and Innovation Plan (NSTIP) strategic technologies program in the Kingdom of Saudi Arabia under grant number 15-ADV4307-03. The authors, gratefully appreciated to Science and Technology Unit at King Abdulaziz University for providing technical and financial support.
References
- Abdelwahed, M.S., El-Baz, M.A. and El-Midany, T.T. (2012), "A proposed performance prediction approach for manufacturing process using ANNs", World Acad. Sci., Eng. Technol., 6, 778-783. https://doi.org/10.5281/zenodo.1074847.
- Ahmadi, S. and Zeinedini, A. (2020), "Experimental, theoretical and numerical investigation of the drilling effects on mode I delamination of laminated composites", Aerosp. Sci. Technol., 104, 105992. https://doi.org/10.1016/j.ast.2020.105992.
- Al-wandi, S., Ding, S. and Mo, J. (2017), "An approach to evaluate delamination factor when drilling carbon fiber-reinforced plastics using different drill geometries: experiment and finite element study", Int. J. Adv. Manuf. Technol., 93(9-12), 4043-4061. https://doi.org/10.1007/s00170-017-0880-2.
- Almitani, K.H., Abdelrahman, A.A. and Eltaher, M.A. (2020), "Stability of perforated nanobeams incorporating surface energy effects", Steel Compos. Struct., 35(4), 555-566. https://doi.org/10.12989/scs.2020.35.4.555.
- Almitani, K.H., Eltaher, M.A., Abdelrahman, A.A. and Abd-El-Mottaleb, H.E. (2021), "Finite element based stress and vibration analysis of axially functionally graded rotating beams", Struct. Eng. Mech., 79(1), 23-33. https://doi.org/10.12989/sem.2021.79.1.023.
- Asiri, S.A., Akbas, S.D. and Eltaher, M.A. (2020), "Damped dynamic responses of a layered functionally graded thick beam under a pulse load", Struct. Eng. Mech., 75(6), 713-722. https://doi.org/10.12989/sem.2020.75.6.713.
- Beylergil, B., Tanoglu, M. and Aktas, E. (2019), "Mode-I fracture toughness of carbon fiber/epoxy composites interleaved by aramid nonwoven veils", Steel Compos. Struct., 31(2), 113-123. https://doi.org/10.12989/scs.2019.31.2.113.
- Bhat, R., Mohan, N., Sharma, S., Pai, D. and Kulkarni, S. (2020), "Multiple response optimisation of process parameters during drilling of GFRP composite with a solid carbide twist drill", Mater. Today: Proc., 28, 2039-2046. https://doi.org/10.1016/j.matpr.2020.02.384.
- Biswal, M., Sahu, S.K., Asha, A.V. and Nanda, N. (2016), "Hygrothermal effects on buckling of composite shell experimental and FEM results", Steel Compos. Struct., 22(6), 1445-1463. https://doi.org/10.12989/scs.2016.22.6.1445.
- Cadorin, N., Zitoune, R., Seitier, P. and Collombet, F. (2015), "Analysis of damage mechanism and tool wear while drilling of 3D woven composite materials using internal and external cutting fluid", J. Compos. Mater., 49(22), 2687-2703. https://doi.org/10.1177/0021998314553045.
- Chandrasekharan, V., Kapoor, S.G. and DeVor, R.E. (1995), "A mechanistic approach to predicting the cutting forces in drilling: with application to fiber-reinforced composite materials", J. Eng. Indus., 117(4), 559-570. https://doi.org/10.1115/1.2803534.
- Di Benedetto, R.M., Botelho, E.C., Janotti, A., Junior, A.A. and Gomes, G.F. (2021), "Development of an artificial neural network for predicting energy absorption capability of thermoplastic commingled composites", Compos. Struct., 113131. https://doi.org/10.1016/j.compstruct.2020.113131.
- Durao, L.M.P., Goncalves, D.J., Tavares, J.M.R., de Albuquerque, V.H.C., Vieira, A.A. and Marques, A.T. (2010), "Drilling tool geometry evaluation for reinforced composite laminates", Compos. Struct., 92(7), 1545-1550. https://doi.org/10.1016/j.compstruct.2009.10.035.
- El-Midany, T.T., El-Baz, M.A. and Abd-ElWahed, M.S. (2020), "A proposed performance prediction approach for manufacturing process using Artifical Neural Networks (Dept. M)", MEJ. Mansoura Eng. J., 36(4), 39-49. https://10.21608/bfemu.2020.122176.
- El-Midany, T.T., El-Baz, M.A. and Abdelwahed, M.S. (2013), "Improve characteristics of manufactured products using artificial neural network performance prediction model", Int. J. Rec. Adv. Mech. Eng., 2(4), 23-34.
- Elamary, A.S. and Abd-ELwahab, R.K. (2016), "Numerical simulation of concrete beams reinforced with composite GFRP-Steel bars under three points bending", Struct. Eng. Mech., 57(5), 937-949. https://doi.org/10.12989/sem.2016.57.5.937.
- Eltaher, M.A. and Abdelrahman, A.A. (2020), "Bending behavior of squared cutout nanobeams incorporating surface stress effects", Steel Compos. Struct., 36(2), 143-161. http://doi.org/10.12989/scs.2020.36.2.143.
- Eltaher, M.A. and Akbas, S.D. (2020), "Transient response of 2D functionally graded beam structure", Struct. Eng. Mech., 75(3), 357-367. https://doi.org/10.12989/sem.2020.75.3.357.
- Eltaher, M.A. and Mohamed, S.A. (2020), "Buckling and stability analysis of sandwich beams subjected to varying axial loads", Steel Compos. Struct., 34(2), 241-260. https://doi.org/10.12989/scs.2020.34.2.241.
- Fazilati, J. (2018), "Stability of tow-steered curved panels with geometrical defects using higher order FSM", Steel Compos. Struct., 28(1), 25-37. https://doi.org/10.12989/scs.2018.28.1.025.
- Feito, N., Munoz-Sanchez, A., Diaz-Alvarez, A. and Miguelez, M.H. (2019), "Multi-objective optimization analysis of cutting parameters when drilling composite materials with special geometry drills", Compos. Struct., 225, 111187. https://doi.org/10.1016/j.compstruct.2019.111187.
- Formisano, A., Papa, I., Lopresto, V. and Langella, A. (2019), "Influence of the manufacturing technology on impact and flexural properties of GF/PP commingled twill fabric laminates", J. Mater. Proc. Technol., 274, 116275. https://doi.org/10.1016/j.jmatprotec.2019.116275.
- Gaitonde, V.N., Karnik, S.R., Rubio, J.C., Correia, A.E., Abrao, A.M. and Davim, J.P. (2011), "A study aimed at minimizing delamination during drilling of CFRP composites", J. Compos. Mater., 45(22), 2359-2368. https://doi.org/10.1177/0021998311401087.
- Geier, N., Davim, J.P. and Szalay, T. (2019), "Advanced cutting tools and technologies for drilling carbon fibre reinforced polymer (CFRP) composites: a review", Compos. Part A: Appl. Sci. Manuf., 125, 105552. https://doi.org/10.1016/j.compositesa.2019.105552.
- Gemi, L., Koklu, U., Yazman, S. and Morkavuk, S. (2020a), "The effects of stacking sequence on drilling machinability of filament wound hybrid composite pipes: Part-1 mechanical characterization and drilling tests", Compos. Part B: Eng., 186, 107787. https://doi.org/10.1016/j.compositesb.2020.107787.
- Gemi, L., Morkavuk, S., Koklu, U. and Yazman, S. (2020b), "The effects of stacking sequence on drilling machinability of filament wound hybrid composite pipes: Part-2 damage analysis and surface quality", Compos. Struct., 235, 111737. https://doi.org/10.1016/j.compstruct.2019.111737.
- Geng, D., Liu, Y., Shao, Z., Lu, Z., Cai, J., Li, X., ... & Zhang, D. (2019), "Delamination formation, evaluation and suppression during drilling of composite laminates: a review", Compos. Struct., 216, 168-186. https://doi.org/10.1016/j.compstruct.2019.02.099.
- Ghafarizadeh, S., Lebrun, G. and Chatelain, J.F. (2016), "Experimental investigation of the cutting temperature and surface quality during milling of unidirectional carbon fiber reinforced plastic", J. Compos. Mater., 50(8), 1059-1071. https://doi.org/10.1177/0021998315587131.
- Ghosh, A. and Chakravorty, D. (2019), "Application of FEM on first ply failure of composite hyper shells with various edge conditions", Steel Compos. Struct., 32(4), 423-441. https://doi.org/10.12989/scs.2019.32.4.423.
- Guenfoud, H., Himeur, M., Ziou, H. and Guenfoud, M. (2018), "The use of the strain approach to develop a new consistent triangular thin flat shell finite element with drilling rotation", Struct. Eng. Mech., 68(4), 385-398. http://doi.org/10.12989/sem.2018.68.4.385.
- Heidary, H., Mehrpouya, M.A., Saghafi, H. and Minak, G. (2020), "Critical thrust force and feed rate determination in drilling of GFRP laminate with backup plate", Struct. Eng. Mech., 73(6), 631-640. http://doi.org/10.12989/sem.2020.723.6.63.
- Ho-Cheng, H. and Dharan, C.K.H. (1990), "Delamination during drilling in composite laminates", J. Eng. Indus., 112(3), 236-239. https://doi.org/10.1115/1.2899580.
- Hou, G., Zhang, K., Fan, X., Luo, B., Cheng, H., Yan, X. and Li, Y. (2020), "Analysis of exit-ply temperature characteristics and their effects on occurrence of exit-ply damages during UD CFRP drilling", Compos. Struct., 231, 111456. https://doi.org/10.1016/j.compstruct.2019.111456.
- Hrechuk, A., Bushlya, V. and Stahl, J.E. (2018), "Hole-quality evaluation in drilling fiber-reinforced composites", Compos. Struct., 204, 378-387. https://doi.org/10.1016/j.compstruct.2018.07.105.
- Ismail, S.O., Ojo, S.O. and Dhakal, H.N. (2017), "Thermo-mechanical modelling of FRP cross-ply composite laminates drilling: Delamination damage analysis", Compos. Part B: Eng., 108, 45-52. https://doi.org/10.1016/j.compositesb.2016.09.100.
- Jia, Z., Chen, C., Wang, F. and Zhang, C. (2020b), "Analytical study of delamination damage and delamination-free drilling method of CFRP composite", J. Mater. Proc. Technol., 282, 116665. https://doi.org/10.1016/j.jmatprotec.2020.116665.
- Jia, Z.Y., Zhang, C., Wang, F.J., Fu, R. and Chen, C. (2020a), "Multi-margin drill structure for improving hole quality and dimensional consistency in drilling Ti/CFRP stacks", J. Mater. Proc. Technol., 276, 116405. https://doi.org/10.1016/j.jmatprotec.2019.116405.
- Joshi, H.S., Pal, S.K. and Chakraborty, G. (2018), "Study on the delamination of GFRP composites in drilling: A finite element model", Simulations for Design and Manufacturing, Springer, Singapore.
- Karimi, N.Z., Heidary, H. and Minak, G. (2016), "Critical thrust and feed prediction models in drilling of composite laminates", Compos. Struct., 148, 19-26. http://doi.org/10.1016/j.compstruct.2016.03.059.
- Kharazan, M., Sadr, M.H. and Kiani, M. (2014), "Delamination growth analysis in composite laminates subjected to low velocity impact", Steel Compos. Struct., 17(4), 387-403. https://doi.org/10.12989/scs.2014.17.4.387.
- Kharwar, P.K. and Verma, R.K. (2019), "Grey embedded in artificial neural network (ANN) based on hybrid optimization approach in machining of GFRP epoxy composites", FME Trans., 47(3), 641-648. https://doi.org/10.5937/fmet1903641P.
- Khashaba, U.A. (2013), "Drilling of polymer matrix composites: a review", J. Compos. Mater., 47(15), 1817-1832. https://doi.org/10.1177/0021998312451609.
- Khashaba, U.A. and El-Keran, A.A. (2017), "Drilling analysis of thin woven glass-fiber reinforced epoxy composites", J. Mater. Proc. Technol., 249, 415-425. http://doi.org/10.1016/j.jmatprotec.2017.06.011.
- Khashaba, U.A. and Othman, R. (2017), "Low-velocity impact of woven CFRE composites under different temperature levels", Int. J. Impact Eng., 108, 191-204. http://doi.org/10.1016/j.ijimpeng.2017.04.023.
- Khashaba, U.A., Abd-Elwahed, M.S., Ahmed, K.I., Najjar, I., Melaibari, A. and Eltaher, M.A. (2020), "Analysis of the machinability of GFRE composites in drilling processes", Steel Compos. Struct., 36(4), 417-426. https://doi.org/10.12989/scs.2020.36.4.417.
- Khashaba, U.A., El-Sonbaty, I.A., Selmy, A.I. and Megahed, A.A. (2010a), "Machinability analysis in drilling woven GFR/epoxy composites: Part I-Effect of machining parameters", Compos. Part A: Appl. Sci. Manuf., 41(3), 391-400. https://doi.org/10.1016/j.compositesa.2009.11.006.
- Khashaba, U.A., El-Sonbaty, I.A., Selmy, A.I. and Megahed, A.A. (2010b), "Machinability analysis in drilling woven GFR/epoxy composites: Part II-Effect of drill wear", Compos. Part A: Appl. Sci. Manuf., 41(9), 1130-1137. https://doi.org/10.1016/j.compositesa.2010.04.011.
- Khashaba, U.A., Seif, M.A. and Elhamid, M.A. (2007), "Drilling analysis of chopped composites", Compos. Part A: Appl. Sci. Manuf., 38(1), 61-70. https://doi.org/10.1016/j.compositesa.2006.01.020.
- Kumar, J., Verma, R.K. and Debnath, K. (2020), "A new approach to control the delamination and thrust force during drilling of polymer nanocomposites reinforced by graphene oxide/carbon fiber", Compos. Struct., 253, 112786. https://doi.org/10.1016/j.compstruct.2020.112786.
- Liu, S., Yang, T., Liu, C., Jin, Y., Sun, D. and Shen, Y. (2020a), "An analytical delamination model of drilling aramid fiber-reinforced plastics by brad drill", Int. J. Adv. Manuf. Technol., 108(9), 3279-3290. https://doi.org/10.1007/s00170-020-05628-9.
- Liu, S., Yang, T., Liu, C., Jin, Y., Sun, D. and Shen, Y. (2020b), "Modelling and experimental validation on drilling delamination of aramid fiber reinforced plastic composites", Compos. Struct., 236, 111907. https://doi.org/10.1016/j.compstruct.2020.111907.
- Lu, L., She, G.L. and Guo, X. (2021), "Size-dependent postbuckling analysis of graphene reinforced composite microtubes with geometrical imperfection", Int. J. Mech. Sci., 199, 106428. https://doi.org/10.1016/j.ijmecsci.2021.106428.
- Luo, B., Li, Y., Zhang, K., Cheng, H. and Liu, S. (2016), "Effect of workpiece stiffness on thrust force and delamination in drilling thin composite laminates", J. Compos. Mater., 50(5), 617-625. https://doi.org/10.1177/0021998315580449.
- Mahieddine, A., Ouali, M. and Mazouz, A. (2015), "Modeling and simulation of partially delaminated composite beams", Steel Compos. Struct., 18(5), 1119-1127. https://doi.org/10.12989/scs.2015.18.5.1119.
- Merino-Perez, J.L., Royer, R., Ayvar-Soberanis, S., Merson, E. and Hodzic, A. (2015), "On the temperatures developed in CFRP drilling using uncoated WC-Co tools Part I: Workpiece constituents, cutting speed and heat dissipation", Compos. Struct., 123, 161-168. https://doi.org/10.1016/j.compstruct.2014.12.033.
- Merino-Perez, J.L., Royer, R., Merson, E., Lockwood, A., Ayvar-Soberanis, S. and Marshall, M.B. (2016), "Influence of workpiece constituents and cutting speed on the cutting forces developed in the conventional drilling of CFRP composites", Compos. Struct., 140, 621-629. https://doi.org/10.1016/j.compstruct.2016.01.008.
- Mishra, P.K., Pradhan, A.K., Pandit, M.K. and Panda, S.K. (2020), "Thermoelastic effect on inter-laminar embedded delamination characteristics in Spar Wingskin Joints made with laminated FRP composites", Steel Compos. Struct., 35(3), 439. https://doi.org/10.12989/scs.2020.35.3.439.
- Mudhukrishnan, M., Hariharan, P. and Palanikumar, K. (2020), "Measurement and analysis of thrust force and delamination in drilling glass fiber reinforced polypropylene composites using different drills", Measure., 149, 106973. https://doi.org/10.1016/j.measurement.2019.106973.
- Murthy, B.R.N., GS, V., Narayan, S., Naik, N., Sooriyaperakasam, N., Karthik, A. and Borkhade, R. (2019), "Mechanical modelling and simulation of thrust force in drilling process in GFRP composite laminates: A novel system dynamics approach", Cogent Eng., 6(1), 1706981. https://doi.org/10.1080/23311916.2019.170698.
- Narasimhan, K. (2004), The Six Sigma Handbook Revised and Expanded: A Complete Guide for Greenbelts, Blackbelts, and Managers at All Levels, The TQM Magazine.
- Ojo, S.O., Ismail, S.O., Paggi, M. and Dhakal, H.N. (2017), "A new analytical critical thrust force model for delamination analysis of laminated composites during drilling operation", Compos. Part B: Eng., 124, 207-217. https://doi.org/10.1016/j.compositesb.2017.05.039.
- Qiu, X., Li, P., Li, C., Niu, Q., Chen, A., Ouyang, P. and Ko, T. J. (2018), "Study on chisel edge drilling behavior and step drill structure on delamination in drilling CFRP", Compos. Struct., 203, 404-413. https://doi.org/10.1016/j.compstruct.2018.07.007.
- Ramesh, B., Elayaperumal, A., Satishkumar, S., Kumar, A., Jayakumar, T. and Dinakaran, D. (2016), "Influence of cooling on the performance of the drilling process of glass fibre reinforced epoxy composites", Arch. Civil Mech. Eng., 16, 135-146. http://doi.org/10.1016/j.acme.2015.03.001.
- Reisgen, U., Schiebahn, A., Lotte, J., Hopmann, C., Schneider, D. and Neuhaus, J. (2020), "Innovative joining technology for the production of hybrid components from FRP and metals", J. Mater. Proc. Technol., 282, 116674. https://doi.org/10.1016/j.jmatprotec.2020.116674.
- Saoudi, J., Zitoune, R., Mezlini, S., Gururaja, S. and Seitier, P. (2016), "Critical thrust force predictions during drilling: analytical modeling and X-ray tomography quantification", Compos. Struct., 153, 886-894. https://doi.org/10.1016/j.compstruct.2016.07.015.
- Shahri, M.N., Najafabadi, M.A. and Akhlaghi, M. (2020), "On the improvement of analytical delamination model for drilling of laminated composites using Galerkin method", Compos. Part B: Eng., 194, 108021. https://doi.org/10.1016/j.compositesb.2020.108021.
- She, G.L. (2020), "Wave propagation of FG polymer composite nanoplates reinforced with GNPs", Steel Compos. Struct., 37(1), 27-35. https://doi.org/10.12989/scs.2020.37.1.027.
- She, G.L. (2021), "Guided wave propagation of porous functionally graded plates: The Effect of thermal loadings", J. Therm. Stress., 44(10), 1289-1305. https://doi.org/10.1080/01495739.2021.1974323.
- She, G.L., Liu, H.B. and Karami, B. (2021), "Resonance analysis of composite curved microbeams reinforced with graphene nanoplatelets", Thin Wall. Struct., 160, 107407. https://doi.org/10.1016/j.tws.2020.107407.
- Shetty, N., Shahabaz, S.M., Sharma, S.S. and Shetty, S.D. (2017), "A review on finite element method for machining of composite materials", Compos. Struct., 176, 790-802. https://doi.org/10.1016/j.compstruct.2017.06.012.
- Shyha, I.S., Aspinwall, D.K., Soo, S.L. and Bradley, S. (2009), "Drill geometry and operating effects when cutting small diameter holes in CFRP", Int. J. Mach. Tool. Manuf., 49(12-13), 1008-1014. https://doi.org/10.1016/j.ijmachtools.2009.05.009.
- Suresh, M., Sanders, A., Prajapati, P., Kaipa, K. and Kravchenko, O.G. (2020), "Composite sandwich repair using through-thickness reinforcement with robotic hand micro-drilling", Compos. Struct., 248, 112473. https://doi.org/10.1016/j.compstruct.2020.112473.
- Tagliaferri, V., Caprino, G. and Diterlizzi, A. (1990), "Effect of drilling parameters on the finish and mechanical properties of GFRP composites", Int. J. Mach. Tool. Manuf., 30(1), 77-84. https://doi.org/10.1016/0890-6955(90)90043-I.
- Tan, C.L. and Azmi, A.I. (2017), "Analytical study of critical thrust force for on-set delamination damage of drilling hybrid carbon/glass composite", Int. J. Adv. Manuf. Technol., 92(1-4), 929-941. https://doi.org/10.1007/s00170-017-0152-1.
- Tang, W., Chen, Y., Yang, H., Wang, H. and Yao, Q. (2018), "Numerical investigation of delamination in drilling of carbon fiber reinforced polymer composites", Appl. Compos. Mater., 25(6), 1419-1439. https://doi.org/10.1007/s10443-018-9675-3.
- Tian, T. and Cole, K.D. (2012), "Anisotropic thermal conductivity measurement of carbon-fiber/epoxy composite materials", Int. J. Heat Mass Transf., 55(23-24), 6530-6537. https://doi.org/10.1016/j.ijheatmasstransfer.2012.06.059.
- Tong, Z., Chen, Y., Huang, Q., Song, X., Luo, B. and Xu, X. (2020), "Experimental and analytical study on continuous GFRP-concrete decks with steel bars", Struct. Eng. Mech., 76(6), 737-749. https://doi.org/10.12989/sem.2020.76.6.737.
- Wang, Q. and Jia, X. (2020), "Multi-objective optimization of CFRP drilling parameters with a hybrid method integrating the ANN, NSGA-II and fuzzy C-means", Compos. Struct., 235, 111803. https://doi.org/10.1016/j.compstruct.2019.111803.
- Zhang, B., Wang, F., Wang, Q. and Zhao, X. (2021), "Novel fiber fracture criteria for revealing forming mechanisms of burrs and cracking at hole-exit in drilling Carbon Fiber Reinforced Plastic", J. Mater. Proc. Technol., 289, 116934. https://doi.org/10.1016/j.jmatprotec.2020.116934.
- Zhang, B., Wang, F., Wang, X., Li, Y. and Wang, Q. (2020), "Optimized selection of process parameters based on reasonable control of axial force and hole-exit temperature in drilling of CFRP", Int. J. Adv. Manuf. Technol., 110(3), 797-812. https://doi.org/10.1007/s00170-020-05868-9.
- Zhang, Y.Y., Wang, X.Y., Zhang, X., Shen, H.M., and She, G.L. (2021), "On snap-buckling of FGCNTR curved nanobeams considering surface effects", Steel Compos. Struct., 8(3), 293-304. https://doi.org/10.12989/scs.2021.38.3.293.
- Zitoune R, Cadorin N, Collombet F, Sima M. (2017), "Temperature and wear analysis in function of the cutting tool coating when drilling of composite structure: In situ measurement by optical fiber", Wear, 377(15), 1849-1858. https://doi.org/10.1016/j.wear.2016.12.015.
- Zou, F., Dang, J., Cai, X., An, Q., Ming, W. and Chen, M. (2020), "Hole quality and tool wear when dry drilling of a new developed metal/composite co-cured material", Proc. Inst. Mech. Eng., Part B: J. Eng. Manuf., 234(6-7), 980-992. https://doi.org/10.1177/0954405420901420.