DOI QR코드

DOI QR Code

Development and Acceptance Test Results of 75-tonf Class Liquid Rocket Engine Gas Generator

75톤급 가스발생기 개발시험 및 수락시험 결과

  • Lim, Byoungjik (Future Launcher R&D Program Office, Korea Aerospace Research Institute) ;
  • Kim, Munki (Combustion Chamber Team, Korea Aerospace Research Institute) ;
  • Kang, Donghyuk (Combustion Chamber Team, Korea Aerospace Research Institute) ;
  • Kim, Hyeon-Jun (Combustion Chamber Team, Korea Aerospace Research Institute) ;
  • Kim, Jong-Gyu (Combustion Chamber Team, Korea Aerospace Research Institute) ;
  • Choi, Hwan-Seok (Rocket Engine Development Division, Korea Aerospace Research Institute)
  • Received : 2019.12.05
  • Accepted : 2020.05.04
  • Published : 2020.08.31

Abstract

In this paper, development and acceptance test results of 75-tonf class liquid rocket engine gas generators are described. Up to now, more than 330 times and cumulative time of 7,000 seconds gas generator autonomous tests have been carried out with 44 gas generator models. Through the tests it was verified that 75 tonf gas generator shows very reliable and reproducible characteristics in terms of chamber pressure, combustion efficiency, pressure loss, combustion stability, burnt gas temperature, and etc. 5 gas generators which are the last series of 75 tonf gas generator for the Korea Space Launch Vehicle II, will be manufactured until end of 2019 and their acceptance tests will be executed at the first half of 2020.

본 논문에는 75톤급 액체로켓엔진 가스발생기의 개발시험과 수락시험 결과가 기술되어 있다. 현재까지 44기의 가스발생기 모델을 이용하여 330회 이상, 누적 연소시간 7,000 초 이상의 가스발생기 단독 시험이 수행되었다. 시험을 통해 75톤급 가스발생기가 연소압력, 연소효율, 압력손실, 연소안정성, 연소가스 온도 등에서 신뢰성과 재현성이 높은 특성을 보여준다는 것이 확인되었다. 한국형발사체용 75톤급 가스발생기의 마지막 시리즈에 해당하는 5기는 2019년 말까지 제작 완료되어 2020년 상반기에 수락시험이 수행될 계획이다.

Keywords

References

  1. https://www.kari.re.kr/kslvii
  2. Park, S.Y., Moon, Y., Choi, H.S., Choi, C.H., Han, S., Han, Y. and Kim, J. "Development status of booster stage liquid rocket engine of KSLV-II program," 70th International Astronautical Congress 2019, IAC-19.C4.1.5, 2019
  3. Jin, S.B., J. Y, H. H, J. Kim, and Ko, J. "Development of KSLV-II and flight test of its one staged test vehicle employing newly developed main engine(KRE-75)," 70th International Astronautical Congress 2019, IAC-19.D2.IP.1, 2019.
  4. Choi, H.S., Seo, S., Kim, Y.M. and Cho, G.R., "Development of 30-tonf lox/kerosene rocket engine combustion devices(II) - gas generator," Journal of the Korean Society for Aeronautical and Space Sciences, Vol. 37, Issue 10, pp. 1038-1047, 2009. https://doi.org/10.5139/JKSAS.2009.37.10.1038
  5. Seo, S., Han, Y.M., Choi, H.S., Kim, Y.M. and Cho, G.R. "Fuel-rich gas generator development for a lox/kerosene space rocket engine," 60th International Astronautical Congress, Deajeon, Korea, Oct. 2009.
  6. Ahn, K., Seo, S., Kim, M., Lim, B., Kim, J., Lee, K.J., Han, Y.M. and Choi, H.S., "Hot-firing test of technology demonstration model gas generator for 75 tonf-class liquid rocket engine," Proceeding of the Korean Society of Propulsion Engineers 2009 Fall Conference, pp. 225-230, 2009.
  7. Kim, M., Lim, B., Kang, D., Ahn, K., Kim, J. and Choi, H.S., "Hot-firing tests of afterburing device for a gas generator," Proceeding of the Korean Society of Propulsion Engineers 2011 Spring Conference, 2011.
  8. Kim, M., Lim, B., Kang, D., Ahn, K., Kim, J. and Choi, H.S., "Effect of injector shape Variation on combustion performance of a subscale gas generator," Proceeding of the Korean Society of Propulsion Engineers 2012 Spring Conference, 2012.
  9. Lim, B., Kim, M., Kang, D. and Choi, H.S., "Conceptual design and manufacturing scheme for 7 tonf class rocket engine," Proceeding of the Korean Society of Propulsion Engineers 2012 Spring Conference, 2012.
  10. Lim, B., Kim, H.J., Kim, M., Kim, J. and Choi, H.S., "Combustion tests for the gas generator of a 7 tonf-class liquid rocket engine using industrial flow control valves," Proceeding of the Korean Society of Propulsion Engineers 2013 Fall Conference, 2013.
  11. Kim, H.J., Lim, B. and Choi, H.S., "Test facility improvement for hot firing test of a 7-tonf gas generator," Proceeding of the Korean Society of Propulsion Engineers 2013 Fall Conference, 2013.
  12. Lim, B., Kim, M., Kim, H.J., Kang, D., Kim, J. and Choi, H.S., "Combustion Tests of the Gas Generator Development Models of a 75 tonf-class Liquid Rocket Engine," Proceeding of the Korean Society of Propulsion Engineers 2014 Spring Conference, 2014.
  13. Kim, M., Lim, B., Kim, J. and Choi, H.S., "Effect of combustion instability on combustion performance of a gas generator," Proceeding of the Korean Society of Propulsion Engineers 2014 Fall Conference, 2014.
  14. Lim, B., Kim, M., Kim, J. and Choi, H.S., "Hot firing tests of gas generator for liquid rocket engine using a turbine manifold simulator," Journal of the Korean Society of Propulsion Engineers, Vol. 19, No. 5, pp. 22-30, 2015. https://doi.org/10.6108/KSPE.2015.19.5.022
  15. Kim, M., Lim, B., Kim, J. and Choi, H.S., "Current development status of 7-tonf liquid rocket engine gas generator for KSLV-II," Proceeding of the Korean Society of Propulsion Engineers 2016 Fall Conference, 2016.
  16. Lim, B., Kim, M., Kim, J. and Choi, H.S., "Current development status of 75-tonf liquid rocket engine gas generator for KSLV-II," Proceeding of the Korean Society of Propulsion Engineers 2016 Fall Conference, 2016.
  17. Joo, S., Kim, H.J., Kim, J., Lim, B., Kang, D., Kim, M., Hwang, D. and Choi, H.S., "Comparison of accelerometer data in hot firing tests of liquid rocket engine gas generators," Proceeding of the Korean Society of Propulsion Engineers 2016 Fall Conference, 2016.
  18. Kim, M., Lim, B., Kim, S.K., Kim, J. and Kim, H.S., "Experience cases of combustion instability in development of gas generator for liquid rocket engine," Proceeding of the Korean Society of Propulsion Engineers 2017 Spring Conference, 2017.
  19. Joo. S., Kim, H.J., Lim, B., Kim, J. and Choi, H.S., "Comparison of dynamic pressure data in hot-firing tests of liquid rocket engine gas generators," Proceeding of the Korean Society of Propulsion Engineers 2017 Spring Conference, 2017.
  20. Kim, M., Lim, B., Kim, J. and Choi, H.S., "Effects of turbine nozzle condition on combustion characteristics of gas generator," Proceeding of the Korean Society of Propulsion Engineers 2018 Spring Conference, 2018
  21. Kang, D., Lim, B., Kim, J. and Choi, H.S., "Facility configuration and performance tests for coupled test of gas generator and heat exchanger of turbine exhaust system," Proceeding of the Korean Society of Propulsion Engineers 2018 Fall Conference, 2018.
  22. Lim, B., Lee, B. and Choi, H.S., "Operating margin for the gas generator of a 75-tonf class liquid rocket engine," Proceeding of the Korean Society of Propulsion Engineers 2018 Fall Conference, 2018.
  23. Lim, B., Kim, M., Je, W. and Choi, H.S., "Combined tests of liquid rocket engine components with gas generator," Proceeding of the Korean Society of Propulsion Engineers 2018 Fall Conference, 2018.
  24. Lim, B., Kim, M., Kang, D., Kim, H.J., Kim, J. and Choi, H.S., "Development of a reliable performance gas generator of 75 tonf-class liquid rocket engine for the Korea space launch vehicle II," 8th European Conference for Aeronautics and Space Sciences (EUCASS), DOI:10.13009, EUCASS2019-521, 1-4, Jul. 2019. https://doi.org/10.13009,EUCASS2019-521
  25. Ahn, K., Lim, B. and Choi, H.S., "Stability characteristics of bi-swirl coaxial injectors in fuel-rich combustion," Transaction of the Japan Society for Aeronautical and Space Sciences, Vol. 57, No. 6, pp. 317-324, 2014. https://doi.org/10.2322/tjsass.57.317
  26. Lim, B., Seo, S., Kim, M., Ahn, K., Kim, J. and Choi, H.S., "Combustion characteristics of swirl coaxial injectors at kerosene-rich conditions," Fuel, Vol. 106, pp. 639-645, 2013. https://doi.org/10.1016/j.fuel.2012.10.078
  27. Sutton, G.P. And Biblarz, O., "Rocket Propulsion Elements," 7th Edition, Wiley-Interscience.
  28. Parsley, R.C. and Zang, B., "Thermodynamics power cycle for pump-fed liquid rocket engines, Liquid Rocket Thrust Chamber: Aspect of modeling, analysis, and design, Progress in Astronautics and Aeronautics," Vol. 200, pp. 621-648.
  29. NASA Lewis Research Center, "NASA space vehicle design criteria(Chemical Propulsion), liquid propellant gas generator," NASA SP-8081, 1972.
  30. Lim, B., "DAP part 6. Book 4. Chapter 4. Section 2: Design analysis package on 75tf gas generator for KSLV-II development project," L2-DR-01645, 28, Dec. 2019.
  31. Dennis, Jr.H.J. and Sanders, T., "NASA Fastrac engine gas generator component test program and results," 36th AIAA/ SAE/ASME/ASEE Joint Propulsion Conference, Huntsville, A.L., USA, AIAA 2000-3401, pp. 17-19, Jul. 2000.
  32. Thiard, B., 1990, "Vulcain gas generator development status," 26th AIAA/SAE/ASME/ASEE Joint Propulsion Conference, Orlando, F.L, USA, AIAA-90-2252, pp. 16-18, 1990.
  33. Ahn K. and Choi, H.S., "Combustion dynamics of swirl coaxial injectors in fuel-rich combustion," Journal of Propulsion and Power, Vol. 28, No. 6, pp. 1359-1367, 2012. https://doi.org/10.2514/1.60463