DOI QR코드

DOI QR Code

Construction on Lot Tracking System for Failure Cost Reduction of a Small and Medium Precision Parts Processing Company

중소정밀부품가공기업의 실패비용 감소를 위한 로트추적시스템 구축

  • Ha, Young-Soo (Dept. of Smart Production and Management Engineering, Hanbat National University) ;
  • Park, Soo-Yong (Dept. of Smart Production and Management Engineering, Hanbat National University) ;
  • Lee, Dong-Hyung (Dept. of Smart Production and Management Engineering, Hanbat National University)
  • 하영수 (한밭대학교 스마트생산경영공학과) ;
  • 박수용 (한밭대학교 스마트생산경영공학과) ;
  • 이동형 (한밭대학교 스마트생산경영공학과)
  • Received : 2019.08.09
  • Accepted : 2019.09.17
  • Published : 2019.09.30

Abstract

Recently, automobile manufacturing companies, which are major customers of them, are requiring IATF 16949 (ISO/TS 16949) certification as a mandatory requirement to secure product quality. In particular, IATF 16949 : 2016, revised in October 2016, was reinforced product traceability requirements for production information management by lot in the production process. Therefore, small and medium-sized precision parts processing companies in the automobile industry are very difficult to survive due to quality and price competition for customers satisfaction. MES (Manufacturing Execution System) is required to solve this problem. However, small and medium sized precision parts processing enterprises are reluctant to introduce the MES which is not suitable for the manufacturing environment of them such as high cost and low utilization. Even if the system is introduced, it is difficult to operate and maintain the system because the lack of computer manpower. In this paper, we propose a method for building a lot tracking system for small and medium precision parts processing companies by reviewing relevant literature and analyzing cases. In addition, by managing the production history for each lot of the final product in the system, we will grasp the effect of reducing the quality failure cost obtained by minimizing the range of defect selection.

Keywords

References

  1. Cho, K.J., Study on the Implementation of Yield Aggregation System Based on Material Traceability : Focusing on LED Wafer Process [master's thesis], [Gyeonggi, Korea] : DanKook University, 2013.
  2. Kim, H.S. and Jung, H.J., The Traceability Management Model of Cold Chain Supply Chain : Focus on School Meal Supply Chain, Journal of the Korean Society of Supply Chain Management, 2013, Vol. 13, No. 2, pp. 87-97.
  3. Kong, M.D., A Study on the Efficient MES Using Automation in Automotive Module Assembly Line, Journal of the Korea Academia-Industrial cooperation Society, 2011, Vol. 12, No. 10, pp. 4618-4625. https://doi.org/10.5762/KAIS.2011.12.10.4618
  4. Lee, D.H., Industrial & Management Engineering, Hyun WooSa, 2018.
  5. Lee, S.B. and Ryu, C.H., Modern Production & Operations Management, MyungKyungSa, 2013.
  6. Lee, S.Y., Design and Implementation of RFID-based Tracking System for Logistics Management on the Steel Industry, Journal of the Korea Society of Computer and Information, 2010, Vol. 15, No. 10, pp. 157-164. https://doi.org/10.9708/jksci.2010.15.10.157
  7. Paek, M.H. and Ko, S.S., The Study on RFID Traceability System for Rice Chain Management, The Journal of Society for e-Business Studies, 2014, Vol. 13, No. 4, pp. 33-47.
  8. Park, S.Y., A Study on Development of Item Management System for Small and Medium Sized Ship Equipment Companies [master's thesis], [Busan, Korea] : Dong-Eui University, 2005.
  9. Rohrer, U., Automated Lot Tracking and Identification System, Proceedings of the IEEE Semi Advanced Semiconductor Manufacturing Conference and Workshop, Boston, MA, USA, 1998, pp. 142-144.
  10. Shin, J.D., Design and Implementation of MES Solution for Multi-Variety and Small-Lot-Sized FPCB Production [master's thesis], [Seoul, Korea] : University of Seoul, 2015.
  11. Sim, H.Y. and Lee, D.H., Construction of Intelligent Production Information System for Efficient Plant Engineering, Journal of Society of Korea Industrial and Systems Engineering, 2014, Vol. 37, No. 3, pp. 16-23. https://doi.org/10.11627/jkise.2014.37.3.16
  12. Sim, S.S., A Case Study on Traceability Improvement of Gas Valve Manufacturer Implementing Smart Factory [master's thesis], [Busan, Korea] : Dong-A University, 2016.
  13. Son, Y.I., Effective Auditing Method of ISO/TS 16949 Quality Management System, [master's thesis], [Gyeonam, Korea] : Changwon National University, 2012.
  14. Yang, G.Y., A Study on Efficient Process Approach Auditing for ISO/TS 16949 Quality Management System [master's thesis], [Seoul, Korea] : HanYang University, 2007.
  15. Yoo, J.H., Traceability System of Manufacturing Execution System for a Manufacturing Competitiveness [master's thesis], [Incheon, Korea] : Incheon National University, 2005.