DOI QR코드

DOI QR Code

Feasibility study on the wide and long 9%Ni steel plate for use in the LNG storage inner tank shell

  • Chung, Myungjin (Material and Structure Research Group, POSCO E&C) ;
  • Kim, Jongmin (Steel Structure Research Group, POSCO) ;
  • Kim, Jin-Kook (Department of Civil Engineering, Seoul National University of Science and Technology)
  • Received : 2019.02.13
  • Accepted : 2019.08.26
  • Published : 2019.09.10

Abstract

This study aimed to assess the feasibility on the wide and long 9%Ni steel plate for use in the LNG storage inner tank shell. First, 5-m-wide and 15-m-long 9%Ni steel plates were test manufactured from a steel mill and specimens taken from the plates were tested for strength, toughness, and flatness to verify their performance based on international standards and design specifications. Second, plates with a thickness of 10 mm and 25 mm, a width of 4.8~5.0 m, and a length of 15 m were test fabricated by subjecting to pretreatment, beveling, and roll bending resulting in a final width of 4.5~4.8 m and a length of 14.8m with fabrication errors identical to conventional plates. Third, welded specimens obtained via shield metal arc welding used for vertical welding of inner tank shell and submerged arc welding used for horizontal welding were also tested for strength, toughness and ductility. Fourth, verification of shell plate material and fabrication was followed by test erection using two 25-mm-thick, 4.5-m-wide and 14.8-m-long 9%Ni steel plates. No undesirable welding failure or deformation was found. Finally, parametric design using wide and long 9%Ni steel plates was carried out, and a simplified design method to determine the plate thickness along the shell height was proposed. The cost analysis based on the parametric design resulted in about 2% increase of steel weight; however, the construction cost was reduced about 6% due to large reduction in welding work.

Keywords

Acknowledgement

Supported by : Seoul National University of Science & Technology

References

  1. API (2010), API 625 - Tank Systems for Refrigerated Liquefied Gas Storage - First Edition, American Petroleum Institute, USA.
  2. API (2013a), API 620 - Design and Construction of Large, Welded, Low-Pressure Storage Tanks - 12th Edition, American Petroleum Institute, USA.
  3. API (2013b), API 650 - Welded Tanks for Oil Storage - 12th Edition, American Petroleum Institute, USA.
  4. ARUP (2017), Gas and LNG Storage: The Future of Modular LNG Tanks; ARUP, UK.
  5. ASTM (2016), ASTM A645 - Standard Specification for Pressure Vessel Plates, 5 % and 5.5 % Nickel Alloy Steels, Specially Heat Treated, ASTM International, USA.
  6. ASTM (2017a), ASTM A353 - Standard Specification for Pressure Vessel Plates, Alloy Steel, Double-Normalized and Tempered 9 % Nickel, ASTM International, USA.
  7. ASTM (2017b), ASTM A516 - Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-Temperature Service; ASTM International, USA.
  8. ASTM (2017c), ASTM A553 - Standard Specification for Pressure Vessel Plates, Alloy Steel, Quenched and Tempered 7, 8, and 9 % Nickel, ASTM International, USA.
  9. Bouknight, H. (2015), LNG Storage Solutions: A Key Consideration and Element in LNG Terminal Operation, IHI, Japan.
  10. British Standard (2017), EN 10028-4 - Flat products made of steels for pressure purposes. Part 4: Nickel alloy steels with specified low temperature properties, British Standards Institution, UK.
  11. CLP Power (2006), Tank Technology Selection Study for the Hong Kong LNG Terminal; Tank Technology Study by CLP Power, Hong Kong.
  12. Hjorteset, K., Wernli, M., NaNier, M.W., Hoyle, K.A. and Oliver, W.H. (2013), "Development of large-scale precast, prestressed concrete liquefied natural gas storage tanks", PCI J., 58(4), 40-54. https://doi.org/10.15554/pcij.09012013.40.54
  13. Hoyle, K., Oliver, S. and Tsai, N. (2013), "Composite Concrete Cryogenic Tank (C3T): A Precast Concrete Alternative for LNG Storage", Proceedings of 17th International Conference & Exhibition on Liquified Natural Gas, Houston, TX, USA.
  14. IGU (2017), 2017 World LNG Report; International Gas Union, Spain.
  15. Khamehchi, E., Yousefi, S.H. and Sanaei, A. (2013), "Selection of the Best Efficient Method for Natural Gas Storage at High Capacities Using TOPSIS Method", Gas Process. J., 1(1), 9-18.
  16. Kim, J.H., Lee, S.K., Lee, K.W., Oh, S.H., Jo, H.C. and Lim, Y.M. (2017), "Development of Fast Construction Method of LNG Storage Tank Wall Using Permanent Precast Concrete Form", Proceedings of the 27th International Ocean and Polar Engineering Conference, San Francisco, CA, USA.
  17. KOBELCO (2015), The ABC's of Arc Welding and Inspection, KOBE STEEL, LTD, Japan.
  18. Lee, S.W., Choi, S.J. and Kim, J.H. (2016a), "Analytical study of failure damage to 270,000-kL LNG storage tank under blast loading", Comput. Concrete, Int. J., 17(2), 201-214. https://doi.org/10.12989/cac.2016.17.2.201
  19. Lee, S., Seo, Y., Lee, J. and Chang, D. (2016b), "Economic evaluation of pressurized LNG supply chain", J. Natural Gas Sci. Eng., 33, 405-418. https://doi.org/10.1016/j.jngse.2016.05.039
  20. Manahan, M.P. Jr., McCowan, C.N. and Manahan, M.P. Sr. (2018), "Percent Shear Area Determination in Charpy Impact Testing", J. ASTM Int., 5(7), https://doi.org/10.1520/JAI101662
  21. Nishigami, H., Kusagawa, M., Yamashita, M., Kawabata, T., Kamo, T., Onishi, K., Hirai, S., Sakato, N., Mitsumoto, M. and Hagihara, Y. (2012), "Development and realization of large scale LNG storage tank applying 7% Nickel steel plate", Proceedings of World Gas Conference, Kuala Lumpur, Malaysia.
  22. Panchal, V.R. and Soni, D.P. (2014), "Seismic Behaviour of Isolated Fluid Storage Tanks: A-state-of-the-art Review", KSCE J. Civil Eng., 18(4), 1097-1104. https://doi.org/10.1007/s12205-014-0153-7
  23. Sun, J., Cui, L., Li, X., Wang, Z., Liu, W. and Lv, Y. (2019), "Design theory and method of LNG isolation", Earthq. Struct., 16(1), 1-9. https://doi.org/10.12989/eas.2019.16.1.001
  24. Yang, J. and Yang, G. (2014), "The temperature field research for large LNG cryogenic storage tank wall", Appl. Mech. Mater., 668-669, 733-736. https://doi.org/10.4028/www.scientific.net/AMM.668-669.733