DOI QR코드

DOI QR Code

Sustainability Analysis in Titanium Alloy Machining

항공용 티타늄 합금 가공 공정의 지속가능성 평가

  • Lee, Jin-Hyeok (Dept. of Aerospace and Mechanical Engineering, Korea Aerospace University) ;
  • Kim, Ho-Yung (Dept. of Aerospace and Mechanical Engineering, Korea Aerospace University) ;
  • Yoon, Hae-Sung (Dept. of Aerospace and Mechanical Engineering, Korea Aerospace University)
  • 이진혁 (한국항공대학교 항공우주 및 기계공학부) ;
  • 김호영 (한국항공대학교 항공우주 및 기계공학부) ;
  • 윤해성 (한국항공대학교 항공우주 및 기계공학부)
  • Received : 2019.09.23
  • Accepted : 2019.10.09
  • Published : 2019.12.31

Abstract

Titanium alloys have been spotlighted in numerous industries owing to their superior mechanical properties, such as high specific strength. However, the high heat and wear resistance of titanium alloys also lower their machinability and limit the wider application of the material. Many researchers have investigated the processing of titanium alloys, and it is required to evaluate the effectiveness and efficiency of developed technologies. From this perspective, this research studied sustainability in titanium alloy machining. The power consumption of the machine was measured during the process and analyzed in terms of process parameters and individual machine components. Here, an end mill specially designed for titanium was also investigated and compared with a general-purpose cutting tool. Based on the experimental results, a model was constructed to predict the power consumption of the overall process. It is expected that this study will contribute to the more effective and efficient processing of titanium alloys.

Keywords

References

  1. Kim, G. H., "A Study on Characteristics of Cutting by Conditions in Titanium Machining," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 12, No. 1, pp. 84-89, 2013. https://doi.org/10.14775/ksmpe.2013.12.6.084
  2. Bae, M. W., "A Study on Wear Characteristics of Cutting Tools in a Titanium Roughing Cut Machining," Transactions of the KSAE, Vol. 24, No. 1, pp. 67-73, 2016. https://doi.org/10.7467/KSAE.2016.24.1.067
  3. Park, D .G., Kim, T. H., and Jeon, E. C., "Determination of Flow Stress and Cutting Force Prediction of Ti-6Al-4V Material for 3D Printer using S-K Constitutive Equation," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 17, No. 6, pp. 68-74, 2018. https://doi.org/10.14775/ksmpe.2018.17.6.068
  4. Shokrani, A., Al-Samarrai, I., and Newman, S. T., 2019, "Hybrid Cryogenic MQL for Improving Tool Life in Machining of Ti-6Al-4V Titanium Alloy," Journal of Manufacturing Processes, Vol. 43, Part A, pp. 229-243, 2019. https://doi.org/10.1016/j.jmapro.2019.05.006
  5. Sakata, S., Kadota, T., Yamada, Y., Nakanishi, KJ., Yoshioka, H., Suzuki, N., and Kakinuma, Y., "Chatter Suppression in Parallel Turning with Uneuqal Pitch using Obwerver based Cutting Force Estimation," Proceedings of the 12th International Manufacturing Science and Engineering Conference, Vol. 3: Manufacturing Equipment and Systems, ASME, No. V003T04A056, 2017.
  6. Yoon, H. S., Singh, E., and Min, S., "Empirical Power Consumption Model for Rotational Axes in Machine Tools," Journal of Cleaner Production, Vol. 196, pp. 370-381, 2018. https://doi.org/10.1016/j.jclepro.2018.06.028
  7. Yoon, H. S., Lee, J. Y., Kim, M. S., Kim, E., Shin, Y. J., Kim, S. Y., Min, S., and Ahn, S. H., "Power Consumption Assessment of Machine Tool Feed Drive Units," International Journal of Precision Engineering and Manufacutring-Green Technology, article in press, 2019.
  8. Ozturk, E. Ozkirimli, O., Gibbons, T., Saibi, M., and Turner, S., "Prediction of Effect of Helix Angle on Cutting Force Coefficients for Design of New Tools," CIRP Annals-Manufuring Technology, Vol. 65, Issue 1, pp. 125-128, 2016. https://doi.org/10.1016/j.cirp.2016.04.042
  9. Zhang, X. Q., Woon, K. S., and Rahman, M., "Comprehensive Materials Processing," Newnes, Vol. 11, pp. 201-220, 2014.