Geomechanics and Engineering

  • 제15권3호
  • /
  • Pages.811-822
  • /
  • 2018
  • /
  • 2005-307X(pISSN)
  • /
  • 2092-6219(eISSN)
테크노프레스 (Techno-Press)
권호 표지
DOI QR코드

DOI QR Code

Characteristic of size distribution of rock chip produced by rock cutting with a pick cutter

  • Jeong, Hoyoung (Department of Energy Systems Engineering, Seoul National University) ;
  • Jeon, Seokwon (Department of Energy Systems Engineering, Seoul National University)
  • 투고 : 2017.05.30
  • 심사 : 2018.03.23
  • 발행 : 2018.06.30
⟨ 이전 논문 다음 논문 ⟩

초록

Chip size distribution can be used to evaluate the cutting efficiency and to characterize the cutting behavior of rock during cutting and fragmentation process. In this study, a series of linear cutting tests was performed to investigate the effect of cutting conditions (specifically cut spacing and penetration depth) on the production and size distribution of rock chips. Linyi sandstone from China was used in the linear cutting tests. After each run of linear cutting machine test, the rock chips were collected and their size distribution was analyzed using a sieving test and image processing. Image processing can rapidly and cost-effectively provide useful information of size distribution. Rosin-Rammer distribution pamameters, the coarseness index and the coefficients of uniformity and curvature were determined by image processing for different cutting conditions. The size of the rock chips was greatest at the optimum cut spacing, and the size distribution parameters were highly correlated with cutter forces and specific energy.

키워드

과제정보

연구 과제 주관 기관 : Korea Agency for Infrastructure Technology Advancement

참고문헌

  1. Altindag, R. (2003), "Estimation of penetration rate in percussive drilling by means of coarseness index and mean particle size", Rock Mech. Rock Eng., 36(4), 323-332. https://doi.org/10.1007/s00603-003-0002-3
  2. Abu Bakar, M.Z. and Gertsch, L.S. (2013), "Evaluation of saturation effects on drag pick cutting of a brittle sandstone from full scale linear cutting tests", Tunn. Undergr. Sp. Technol., 34, 124-134. https://doi.org/10.1016/j.tust.2012.11.009
  3. Abu Bakar, M.Z., Gertsch, L.S. and Rostami, J. (2014), "Evaluation of fragments from disc cutting of dry and saturated sandstone", Rock Mech. Rock Eng., 47(5), 1891-1903. https://doi.org/10.1007/s00603-013-0482-8
  4. Balci, C. and Bilgin, N. (2007), "Correlative study of linear small and full-scale rock cutting tests to select mechanized excavation machines", J. Rock Mech. Min. Sci., 44(3), 468-476. https://doi.org/10.1016/j.ijrmms.2006.09.001
  5. Bilgin, N., Demircin, M.A., Copur, H., Balci, C., Tuncdemir, H. and Akcin, N. (2006), "Dominant rock properties affecting the performance of conical picks and the comparison of some experimental and theoretical results", J. Rock Mech. Min. Sci., 4(1), 139-156.
  6. Brezani, I. and Zelenak, F. (2010), "Improving the effectivity of work with Rosin-Rammler diagram by using MATLAB GUI tool", Acta Montanistica Slovaca, 15(2), 152-157.
  7. Bruland, A. (2000), "Hard rock performance data and back-mapping", Ph.D. Dissertation, Norwegian University of Science and Technology, Trondheim, Norway.
  8. Copur, H, (2010), "Linear stone cutting tests with chisel tools for identification of cutting principles and predicting performance of chain saw machines", J. Rock Mech. Min. Sci., 47(1), 104-120. https://doi.org/10.1016/j.ijrmms.2009.09.006
  9. Chang, S.H., Choi, S.W., Bae, G.J. and Jeon, S. (2006), "Performance prediction of TBM disc cutting on granitic rock by the linear cutting test", Tunn. Undergr. Sp. Technol., 21(3-4), 271. https://doi.org/10.1016/j.tust.2005.12.131
  10. Chang, S.H., Lee, C.H., Kang, T.H., Ha, T.W. and Choi, S.W. (2017), "Effect of hardening on wear reduction of pick cutters under mixed rock conditions", Geomech. Eng., 13(1), 141-159. https://doi.org/10.12989/GAE.2017.13.1.141
  11. Cho, J.W., Jeon, S.W., Yu, S.H. and Chang, S.H. (2010), "Optimum cut spacing of TBM disc cutters: A numerical simulation using the three0dimensional dynamic fracturing method", Tunn. Undergr. Sp. Technol., 25(3), 230-244. https://doi.org/10.1016/j.tust.2009.11.007
  12. Cho, J.W., Jeon, S., Jeong, H.Y. and Chang, S.H. (2013), "Evaluation of cutting efficiency during TBM cutter excavation within Korean granitic rock using linear cutting machine testing and photogrammetric measurement", Tunn. Undergr. Sp. Technol., 35, 37-54. https://doi.org/10.1016/j.tust.2012.08.006
  13. Ersoy, A. and Waller, M.D. (1997), "Drilling detritus and the operating parameters of thermally stable PDC core bits", J. Rock Mech. Min. Sci., 34(7), 1109-1123. https://doi.org/10.1016/S1365-1609(97)90203-3
  14. Farrokh, E. and Rostami, J. (2008), "Correlation of tunnel convergence with TBM operational parameters and chip size in the Ghomroud tunnel, Iran", Tunn. Undergr. Sp. Technol., 23(6), 700-710. https://doi.org/10.1016/j.tust.2008.01.005
  15. Gupta, A. and Yan, D. (2006), Mineral Processing Design and Operation, Elsevier Science, Amsterdam, The Netherlands.
  16. ISRM (2007), The Complete ISRM Suggested Methods for Rock Characterization, Testing and Monitoring: 1974-2006, in The Blue Book, International Society for Rock Mechanics, Commission on Testing Methods.
  17. Jackson, E. and Devaux, M. (2007), "Performance prediction for a subsea mechanical trenching wheel", Proceedings of the 6th International Offshore Site Investigation and Geotechnics, Confronting New Challenges and Sharing Knowledge, London, U.K., September.
  18. Jeong, H.Y., Lee, S.D. and Jeon, S.W. (2014), "Current and future study on assessment of cutting performance of hard rock TBM in Korea", Proceedings of the 14th World Conference of the Associated research Centers for the Urban Underground Space (ACUUS 2014), Seoul, Korea, September.
  19. Jeong, H.Y., Cho, J.W., Jeon, S.W. and Rostami, J. (2016), "Performance assessment of hard rock TBM and rock boreability using punch penetration test", Rock Mech. Rock Eng., 49(4), 1517-1532. https://doi.org/10.1007/s00603-015-0834-7
  20. Kahraman, S., Develi, K. and Yasar, E. (2004), "Predicting the penetration rate of percussive blast hole drills using coarseness index and median particle size", CIM Bull., 97, 1083.
  21. Kang, H., Cho, J.W., Park, J.Y., Jang, J.S., Kim, J.H., Kim, K.W., Rostami, J., Lee, J.W. (2016), "A new linear cutting machine for assessing the rock-cutting performance of a pick cutter", J. Rock Mech. Min. Sci., 88, 129-136
  22. Kim, T.H. and Jeon, S.W. (2016), "A study on shear characteristics of a rock discontinuity under various thermal, hydraulic and mechanical conditions", Tunn. Undergr. Sp. Technol., 26(2), 749-755.
  23. McFeat-Smith, I. and Fowell, R.J. (1977), "Correlation of rock properties and the cutting performance of tunnelling machines", Proceedings of the Conference on Rock Engineering, Newcastle Upon Tyne, England.
  24. Ozdemir, L. (1995), "No-dig engineering", Trenchless Technol., 2(1), 18.
  25. Pfleider, E.P. and Blake, R.L. (1953), "Research on the cutting action of the diamond drill bit", Min. Eng., 5, 187-195.
  26. Rostami, J., Gerstsch, R. and Gertsch, L. (2002), "Rock fragmentation by disc cutter a critical review and an update", Proceedings of the North American Rock Mechanics Symposium (NARMS)-Tunneling Association of Canada (TAC) Meeting, Toronto, Canada, July.
  27. Roxborough, F.F. and Rispin, A. (1973), "A laboratory investigation into the application of picks for mechanized tunnel boring in the lower chalk", Min. Eng., 133(1), 13.
  28. Sanio, H.P. (1985), "Prediction of the performance of disc cutters in anisotropic rock", J. Rock Mech. Min. Sci. Geomech. Abstr., 22(3), 153-161.
  29. Snowdon, R.A., Ryley, M.D. and Temporal, J. (1982), "A study of disc cutting in selected British rocks", J. Rock Mech. Min. Sci. Geomech. Abstr., 19(3), 107-121.
  30. Tiryaki, B., D. Gipps, I. and Li, X. (2010), Laboratory Comparision of Mini-Discs with Point Attack Picks, in Advanced Materials Research, Trans Tech Publications, 189-194.
  31. Tuncdemir, H., Bilgin, N., Copur, H. and Balci, C. (2008), "Control of rock cutting efficiency by muck size", J. Rock Mech. Min. Sci., 45(2), 278-288. https://doi.org/10.1016/j.ijrmms.2007.04.010
  32. Yang, S.Q. and Jing, H.W. (2011), "Strength failure and crack coalescence behavior of brittle sandstone samples containing a single fissure under uniaxial compression", J. Fract., 168(2), 227-250. https://doi.org/10.1007/s10704-010-9576-4
  33. Yang, X.Q., Zhang, L.J. and Ji, X.M. (2013), "Strength characteristics of transversely isotropic rock materials", Geomech. Eng., 5(1), 71-86. https://doi.org/10.12989/gae.2013.5.1.071

피인용 문헌

  1. Rock Cutting Simulation of Point Attack Picks Using the Smooth Particle Hydrodynamics Technique and the Cumulative Damage Model vol.10, pp.15, 2018, https://doi.org/10.3390/app10155314
  2. 구동형 언더커팅 디스크에 의한 암석절삭에 관한 기초연구 vol.30, pp.6, 2018, https://doi.org/10.7474/tus.2020.30.6.591
  3. Evaluation of failure mode of tunnel-type anchorage for a suspension bridge via scaled model tests and image processing vol.24, pp.5, 2018, https://doi.org/10.12989/gae.2021.24.5.457