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A Machine Learning Based Facility Error Pattern Extraction Framework for Smart Manufacturing

스마트제조를 위한 머신러닝 기반의 설비 오류 발생 패턴 도출 프레임워크

  • Yun, Joonseo (Department of Industrial and Management Engineering, Kyonggi University) ;
  • An, Hyeontae (Department of Industrial and Management Engineering, Kyonggi University) ;
  • Choi, Yerim (Department of Industrial and Management Engineering, Kyonggi University)
  • Received : 2018.04.10
  • Accepted : 2018.05.21
  • Published : 2018.05.31

Abstract

With the advent of the 4-th industrial revolution, manufacturing companies have increasing interests in the realization of smart manufacturing by utilizing their accumulated facilities data. However, most previous research dealt with the structured data such as sensor signals, and only a little focused on the unstructured data such as text, which actually comprises a large portion of the accumulated data. Therefore, we propose an association rule mining based facility error pattern extraction framework, where text data written by operators are analyzed. Specifically, phrases were extracted and utilized as a unit for text data analysis since a word, which normally used as a unit for text data analysis, is unable to deliver the technical meanings of facility errors. Performances of the proposed framework were evaluated by addressing a real-world case, and it is expected that the productivity of manufacturing companies will be enhanced by adopting the proposed framework.

4차 산업혁명 시대를 맞아, 제조 기업들은 생산성 향상을 위해 축적된 설비 데이터를 활용하여 스마트제조를 실현하는 것에 높은 관심을 두고 있다. 하지만 기존의 설비 데이터 분석 연구들은 주로 센서 데이터 등 정형 데이터를 대상으로 하여, 실제 큰 비중을 차지하고 있는 텍스트와 같은 비정형 데이터에 대한 분석 연구는 부족한 실정이다. 특히, 작업자가 수기로 작성한 텍스트 데이터를 활용한 사례는 매우 적었다. 따라서 본 논문에서는 작업자가 수기로 작성한 설비 오류 데이터를 분석하여 연관 규칙 마이닝을 통해 설비 오류 발생 패턴을 도출하는 프레임워크를 제안하고자 한다. 이때, 일반적인 텍스트 분석 기법과 같이 단어를 분석 기준으로 사용하는 경우 전문 용어에 해당하는 설비 오류의 의미를 표현하는 데에 한계가 있다는 점에 착안하여 구절을 추출하여 텍스트 분석 기준으로 사용하였다. 제안하는 프레임워크의 성능을 실제 사례를 통해 검증하였으며, 본 연구 결과를 활용하면 설비 오류를 예방하여 가동률을 높이고 나아가 제조 기업의 생산성 향상에 기여할 수 있을 것으로 기대한다.

Keywords

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