DOI QR코드

DOI QR Code

Development of DSP-based Modbus Communication Scheme and Control Module for Controlling Actuators in Industrial Equipment

산업용 장비에서의 액추에이터를 제어 하기 위한 DSP에서의 Modbus통신 구현과 제어 모듈 개발

  • Kim, Won-Jun (Dept. of Mechanical Design and Robot Engineering, Seoul National University of Science and Technology) ;
  • Gwak, Dong-Gi (Dept. of Mechanical Design and Robot Engineering, Seoul National University of Science and Technology) ;
  • Kim, Dong Hwan (Dept. of Mechanical System Design Engineering, Seoul National University of Science and Technology)
  • 김원준 (서울과학기술대학교 기계설계로봇공학과) ;
  • 곽동기 (서울과학기술대학교 기계설계로봇공학과) ;
  • 김동환 (서울과학기술대학교 기계시스템디자인공학과)
  • Received : 2017.03.31
  • Accepted : 2017.09.06
  • Published : 2017.11.01

Abstract

In this work, a new control module and communication system associated with DSP are proposed to overcome the limitations of the contemporary prevailing PLC-based industrial equipment controller, and the performance of the proposed system was experimentally verified. In the light of this issue, a communication conversion scheme from RS-485 to Modbus, the dominant communication protocol used by PLC, was developed and shown to yield enhanced compatibility between devices. The proposed system allows for ~50% cost reduction as well as downsizing of the industrial controllers. Furthermore, the design includes 24 V general digital I/O pins, which facilitate partial expansion of inputs and outputs. With Modbus communication implemented in DSP with the RS-485 interface, multi-to-multi communication may also be achieved.

PLC 시스템은 자체 모듈에 의한 부분적 확장성을 지원하고 있지만, 확장을 위한 비용이 크고, 센서 및 기타 제어기들과의 언어 호환성 또한 문제가 되고 있다. 본 논문에서는 빠르게 변화하는 기술에 대처하기 위해 텍사스 인스트루먼트 사의 DSP(디지털 시그널 프로세서)를 이용하여 PLC를 대체 및 보조할 수 있는 시스템을 제안한다. 이 시스템은 기존 PLC의 기능을 통합적으로 구현하며, 범용으로 쓰이는 PLC 에 비해 속도가 빠르고, 약 50% 이상의 비용 절감이 가능하다. 또한, 모듈 형태의 24V의 범용 디지털 I/O핀을 구성함으로써 선택적으로 입력과 출력의 부분적 확장을 용이하게 하였다. 일반적 산업 장비의 제어를 위해 널리 사용되고 있는 모드버스 통신을 RS-485 인터페이스를 기반으로 DSP에서 구현함으로써, 장비 간 다대다 통신을 할 수 있도록 하였다.

Keywords

References

  1. Jean, J. A., Kim, N. S., Go, J. K., Park, T. J., Gang, H. Y. and Pyo, C. S., 2014, "IoT Device Product and Technology Trend," Journal of the Korean Institute of Communication Sciences (information and communication), Vol. 31, No. 4, pp. 44-52.
  2. Kwon, T. Y. and Lee, O. Y., 2015, "Efficient Modbus Security Application," Journal of Information Security, Vol. 25, No. 5, pp. 37-44.
  3. Joe, Y. I., 2005, "Development of Real-time Software PLC Editor and Execution Engine by Intelligent Agent," Journal of the Institute of Information Science and Technology, Vol. 32, No. 12, pp. 1271-1283.
  4. Lee, J. B., Kim, C. R., Kim, I. H., Kim, Y. D. and Kim, T. H., 2014, "Implementation and Validation of EtherCAT Support in Integrated Development Environment for Synchronized Motion Control Application," Trans. Korean Soc. Mech. Eng. A, Vol. 38, No. 2, pp. 211-218. https://doi.org/10.3795/KSME-A.2014.38.2.211
  5. Park, B. G., Joe, S. O., Park, D. G., Jung, H. J. and Lee, S. G., 2015, "Variation of Vibration Characteristics due to Design Change of High Speed Winder Spindle of 7,000m / min Class Speed," Proceedings on Korean Society of Precision Engineering, pp. 753- 754.
  6. DSP, "Learn About the Computing Power of the TMS320F28377D," http://www.mcublog.co.kr/2032, Sep. 2015.
  7. Seo, I. H., Moon, B. S., Kim, K. Y., Kim, Y. I., Cheon, H. C. and Yu, Y. H., 2000, "A Study on the Development of Process Data Monitoring System Using Modbus Protocol," Proceedings of KSME Spring Conference, pp. 22-27.
  8. Kim, E. J., Go, S. H. and Lee, B. S., 2008, "4D Device Control System Based on ATmega128 Using RS485 Communication," Korea Information Technology Society, Journal of Korea Information Science Society, Vol. 9, No. 7, pp. 7-15.
  9. Jong, J. H. and Yu, Y. H., 2014, "Development of Electro Hydraulic Ballast Remote Valve Control System with Diagnostic Function using Redundant Modbus Communication," Journal of Korean Society of Marine Engineers, Vol. 38, No. 3, pp. 292-301 https://doi.org/10.5916/jkosme.2014.38.3.292
  10. Won, S. M. and Min, J. H., 2011, "A Study on the Remote Control of Factory Automation Equipment using the Modbus Protocol," Journal of The Korea Entertainment Industry Association, Vol. 5, No. 4, pp. 194-198. https://doi.org/10.21184/jkeia.2011.12.5.4.194

Cited by

  1. Design and Implementation of Embedded System Hardware Using RM57L843 Microprocessor Based on Cortex-R vol.16, pp.4, 2018, https://doi.org/10.14801/jkiit.2018.16.4.57