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Optimization of Coffee Extract Condition for the Manufacture of Instant Coffee by RSM

인스턴트커피 제조를 위한 커피추출조건 최적화

  • Ko, Bong Soo (Research and Development Center, Namyang Dairy Products Corporation) ;
  • Lim, Sang Ho (Research and Development Center, Namyang Dairy Products Corporation) ;
  • Han, Sung Hee (BK21Plus, College of Health Science, College of Health Science, Korea University)
  • 고봉수 (남양유업 (주) 중앙연구소) ;
  • 임상호 (남양유업 (주) 중앙연구소) ;
  • 한성희 (고려대학교 보건과학대학 BK21플러스)
  • Received : 2017.03.07
  • Accepted : 2017.04.12
  • Published : 2017.04.30

Abstract

In this study, we optimized the coffee extraction conditions for instant coffee production in two stage percolators, which is the most common coffee extractor for instant coffee production. A central composite design was used to build mathematical model equations for response surface methodology (RSM). In these equations, the yield and overall acceptability of the coffee extracts were expressed as second-order functions of three factors, the feed water temperature, draw-off factor (DOF), and extraction time (cycle time). Based on the result of RSM, the optimum conditions were obtained with the use of desirability function approach (DFA) which find the best compromise area among multiple options. The optimum extraction conditions to maximize the yield and overall acceptability over 40% of yield were found with $163^{\circ}C$ of feed water temperature, 4.3 of DOF and 27 minutes of extraction time (cycle time). These results provide a basic data for the coffee extraction conditions for the competitive instant coffee in the industry.

본 연구에서는 상업적으로 가장 많이 쓰는 커피 추출기인 2단계 퍼콜레이터를 사용하여 인스턴트커피를 제조하기 위한 커피추출조건을 최적화하였다. 반응표면분석을 위한 수학적 모델식을 구하기 위해 중심합성계획법이 사용되었고, 구해진 모델식에서는 커피추출액의 추출 수율과 추출액의 전반적인 기호도가 3가지 요인(추출기의 급수온도, 추출배수, 추출시간)의 2차식으로 표현되었다. 반응표면분석의 결과를 바탕으로 40% 이상의 수율을 보이는 범위에서, 추출수율과 전반적인 기호도를 최대로 하는 최적 커피 추출 조건은 급수온도 $163^{\circ}C$, 추출배수 4.3 및 추출시간 27분이었다. 이 결과는 산업에서 경쟁력 있는 인스턴트 커피 제조를 위한 커피 추출 조건에 대한 기초 자료를 제공한다.

Keywords

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