DOI QR코드

DOI QR Code

Numerical Analysis of Thermal Characteristics of a Milling Process of Titanium Alloy Using Nanofluid Minimum-Quantity Lubrication

티타늄 합금의 나노유체 극미량 윤활 밀링 공정 열특성에 관한 수치 해석 연구

  • Kim, Young Chang (Department of Mechanical Engineering, Graduate School, Sungkyunkwan University) ;
  • Kim, Jin Woo (Department of Mechanical Engineering, Graduate School, Sungkyunkwan University) ;
  • Kim, Jung Sub (Department of Mechanical Engineering, Graduate School, Sungkyunkwan University) ;
  • Lee, Sang Won (School of Mechanical Engineering, Sungkyunkwan University)
  • 김영창 (성균관대학교 대학원 기계공학과) ;
  • 김진우 (성균관대학교 대학원 기계공학과) ;
  • 김정섭 (성균관대학교 대학원 기계공학과) ;
  • 이상원 (성균관대학교 기계공학부)
  • Received : 2017.02.24
  • Accepted : 2017.03.20
  • Published : 2017.04.01

Abstract

This paper presents a numerical study on the thermal characteristics of a milling process of titanium alloy with nanofluid minimum-quantity lubrication (MQL). The computational fluid dynamics (CFD) approach is introduced for establishing the numerical model for the nanofluid MQL milling process, and estimated temperatures for pure MQL and for nanofluid MQL using both hexagonal boron nitride (hBN) and nanodiamond particles are compared with the temperatures measured by thermocouples in the titanium alloy workpiece. The estimated workpiece temperatures are similar to experimental ones, and the model is validated.

Keywords

References

  1. Kitagawa, T., Kubo, A., and Maekawa, K., "Temperature and Wear of Cutting Tools in High Speed Machining Inconel 718 and Ti-6Al-6V-2Sn," Wear, Vol. 202, No. 2, pp. 142-148, 1997. https://doi.org/10.1016/S0043-1648(96)07255-9
  2. Kang, J. H., Lee, C. H., Song, J. Y., and Lee, J. K., "Environmentally Conscious Machining Technology Considered Economic View," Proc. of KSPE Autumn Conference, pp. 972-975, 2000.
  3. NIOSH, "Criteria for a Recommended Standard Occupational Exposure to Metalworking Fluids," U. S. Department of Health and Human Services, CDC, 1998.
  4. Chang, Y. S. and Kim, Y. S., "Optimization of Milling Process Considering the Environmental Impact of Cutting Fluids," J. Korean Soc. Precis. Eng., Vol. 15, No. 12, pp. 14-20, 1998.
  5. Lazoglu, I. and Bugdayci, B., "Thermal Modeling of End Milling," CIRP Annals-Manufacturing Technology, Vol. 63, No. 1, pp.113-116, 2014. https://doi.org/10.1016/j.cirp.2014.03.072
  6. Duchosal, A., Werda, S., Serra, R., Leroy, R., and Hamdi, H., "Numerical Modeling and Experimental Measurement of MQL Impingement Over an Insert in a Milling Tool with Inner Channels," International Journal of Machine Tools and Manufacture, Vol. 94, pp. 37-47, 2015. https://doi.org/10.1016/j.ijmachtools.2015.04.003
  7. ANSYS, Inc., "ANSYS Fluent Tutorial Guide," 2013.
  8. ANSYS, Inc., "ANSYS Fluent User's Guide," 2013.
  9. Zhang, S., Li, F. J., and Jiang, F., "Tool Wear and Cutting Forces Variation in High-Speed End-Milling Ti-6Al-4V Alloy," The International Journal of Advanced Manufacturing Technology, Vol. 46, Nos. 1-4, pp. 69-78, 2010. https://doi.org/10.1007/s00170-009-2077-9