DOI QR코드

DOI QR Code

알루미늄 합금 GMAW 용접부의 전기화학적 방법에 의한 내식성 평가

Electrochemical Corrosion Evaluation of Aluminum Alloy Weldment Prepared by GMAW Process

  • 양예진 (목포해양대학교 기관시스템공학부) ;
  • 박일초 (목포해양대학교 기관시스템공학부) ;
  • 이정형 (목포해양대학교 기관시스템공학부) ;
  • 한민수 (목포해양대학교 기관시스템공학부) ;
  • 김성종 (목포해양대학교 기관시스템공학부)
  • Yang, Ye-Jin (Division of Marine Engineering, Mokpo National Maritime University) ;
  • Park, Il-Cho (Division of Marine Engineering, Mokpo National Maritime University) ;
  • Lee, Jung-Hyung (Division of Marine Engineering, Mokpo National Maritime University) ;
  • Han, Min-Su (Division of Marine Engineering, Mokpo National Maritime University) ;
  • Kim, Seong-Jong (Division of Marine Engineering, Mokpo National Maritime University)
  • 투고 : 2017.12.18
  • 심사 : 2017.12.28
  • 발행 : 2017.12.31

초록

The aim of the present study is to evaluate electrochemical corrosion characteristics of base metal and weldment of Al-Mg alloy in seawater solution. The specimen was 5mm thick 5083-H321 Al alloy plate which was butt-welded using gas metal arc welding (GMAW). To identify the types of inclusions in the weldment, the microstructural observation was performed along with Energy dispersive spectrometer (EDS) analysis. The anodic polarization experiments were performed to evaluate the corrosion characteristics. After the anodic polarization test, the corroded surface was observed by SEM(scanning electron microscope) and EDS. The result of the analysis revealed a large number of voids in the weldment, especially coarse grains and inclusions in the heat affected zone. The corrosion current density of the weldment was found to be approximately 13 times higher than that of the base metal, indicating lower corrosion resistance of the weldment due to the defects in the weldment and the heat affected zone.

키워드

참고문헌

  1. G. Mathers, The welding of aluminium and its alloys, 1st ed. Woodhead publishing, 2002.
  2. T. Anderson, New Developments in aluminum shipbuilding, Weld. J. 83 (2004) 28-30.
  3. B.W. Tveiten, T. Moan, Mar. Struct. Determination of structural stress for fatigue assessment of welded aluminum ship details, 13 (2000) 189-212. https://doi.org/10.1016/S0951-8339(00)00022-8
  4. R. Rahamathullah, M.I.N. Isa, WBW Nik, The Effect of Concentration of Lawsonia inermis as a Corrosion Inhibitor for Aluminum Alloy in Seawater, 8521623 (2017).
  5. B.Y. Moon, K.Y Lee, K.S. Kim, The Effect of Welding Conditions on Tensile Characteristics and Thermal Stress of Al 5083 Alloy Applied to Coenvironmental Leisure Ships, J Soc. Nav. Archit. Korea 40 (2014) 548-555.
  6. E. Taban, E. Kaluc. Microstructural and mechanical properties of double-sided MIG, TIG and friction stir welded 5083-H321 aluminium alloy, Kovove Mater 44 (2006) 25-33.
  7. J.S. Jesus, J.M. Costa, A. Loureiro, J.M. Ferreira, Fatigue strength improvement of GMAW T-welds in AA 5083 by friction-stir processing, Int. J. Fatigue 97 (2017) 124-134. https://doi.org/10.1016/j.ijfatigue.2016.12.034
  8. G.K. Padhy, C. S. Wu, S. Gao, Friction stir based welding and processing technologies-processes, parameters, microstructures and applications: A review, J. Mater. Sci. Technol. JMST-1119 (2017).
  9. W. Mirihanage, N. Munasinghe, Modification of AA 5083 weld joint characteristics, International Symposium of Research Students on Materials Science and Engineering, 2004.
  10. S.H. Park, H.K. Lee, J.Y. Kim, H.T. Chung, Y.W. Park, C.Y. Kang, Effect of welding condition on microstructures of weld metal and mechanical properties in Plasma-MIG hybrid welding for Al 5083 alloy, J. Welding and Joining 33 (2015) 61-71. https://doi.org/10.5781/JWJ.2015.33.1.61
  11. K.B. Lee, C. Kim, D.S. Kim, High deposition rate pulse gas metal arc welding for Al 5083 thick plate, Proc. Inst. Mech. Eng. Part B, 227 (2013) 848-854. https://doi.org/10.1177/0954405413476860
  12. R.C. Calcraft, M.A. Wahab, D.M. Viano, G.O. Schumann, R.H. Phillips, N.U. Ahmed, The development of the welding procedures and fatigue of butt-welded structures of aluminium-AA5383, J. Mater. Process. Technol. 92 (1999) 60-65.
  13. N. Sidhom, A. Laamouri, R. Fathallah, C. Braham, H.P. Lieurade, Fatigue strength improvement of 5083 H11 Al-alloy T-welded joints by shot peening: experimental characterization and predictive approach, Int. J. Fatigue 27 (2005) 729-745. https://doi.org/10.1016/j.ijfatigue.2005.02.001
  14. C. Vargel, Corrosion of Aluminium, 1st ed. Elsevier Ltd, 2004
  15. A. Aballe, M. Bethencourt, F.J. Botana, M.J. Cano, M. Marcos, Influence of the cathodic intermetallics distribution on the reproducibility of the electrochemical measurements on AA5083 alloy in NaCl solutions, Corros. Sci. 45 (2003) 161-180. https://doi.org/10.1016/S0010-938X(02)00067-7
  16. K.A. Yasakau, M.L. Zheludkevich, S.V. Lamaka, M.G. Ferreira, Role of intermetallic phases in localized corrosion of AA5083, Electrochim. Acta, 52 (2007) 7651-7659. https://doi.org/10.1016/j.electacta.2006.12.072
  17. M.M. Shtrikman, A.V. Pinskii, A.A. Filatov, V.V. Koshkin, E.A. Mezentseva, N.V. Guk, Methods for reducing weld porosity in argon-shielded arc welding of aluminium alloys, Welding Int. 25 (2011) 457-462. https://doi.org/10.1080/09507116.2011.554241
  18. D.A. Jones, Principles and Prevention of Corrosion, 2nd ed. Pearson, London, 1996
  19. E. McCafferty, Sequence of steps in the pitting of aluminum by chloride ions, Corros. Sci. 45 (2003) 1421-1438. https://doi.org/10.1016/S0010-938X(02)00231-7
  20. R.T. Foley, Localized corrosion of aluminium alloys - A Review, 42 (1986) 277-288. https://doi.org/10.5006/1.3584905
  21. M. Yasuda, F. Weinberg, D. Tromans, Pitting Corrosion of Al and Al?Cu Single Crystals, 137 (1990) 3708-3715. https://doi.org/10.1149/1.2086291
  22. S.Y. Yu, P.M. Natishan, W.E. O'grady, Chloride uptake by the oxide films on single crystal and polycrystalline aluminum as determined using xray absorpton near edge structure, J. Electrochem. Soc. (2000) 158-166.