DOI QR코드

DOI QR Code

Risk Evaluation Based on the Hierarchical Time Delay Model in FMEA

FMEA에서 계층적 시간 지연 모형에 근거한 위험평가

  • Jang, Hyeon Ae (Busan Innovation Center for Quality) ;
  • Lee, Min Koo (Department of Information and Statistics, Chungnam National University) ;
  • Hong, Sung Hoon (Department of Industrial and Information Systems Engineering, Chonbuk National University) ;
  • Kwon, Hyuck Moo (Division of Systems Management and Engineering, Pukyong National University)
  • 장현애 (부산품질혁신센터) ;
  • 이민구 (충남대학교 정보통계학과) ;
  • 홍성훈 (전북대학교 산업정보시스템공학과) ;
  • 권혁무 (부경대학교 시스템경영공학부)
  • Received : 2016.03.18
  • Accepted : 2016.05.02
  • Published : 2016.06.30

Abstract

Purpose: This paper suggests a hierarchical time delay model to evaluate failure risks in FMEA(failure modes and effects analysis). In place of the conventional RPN(risk priority number), a more reasonable and objective risk metric is proposed under hierarchical failure cause structure considering time delay between a failure mode and its causes. Methods: The structure of failure modes and their corresponding causes are analyzed together with the time gaps between occurrences of causes and failures. Assuming the severity of a failure depends on the length of the delayed time for corrective action, a severity model is developed. Using the expected severity, a risk priority metric is defined. Results: For linear and quadratic types of severity, nice forms of expected severity are derived and a meaningful metric for risk evaluation is defined. Conclusion: The suggested REM(risk evaluation metric) provides a more reasonable and objective risk measure than the conventional RPN for FMEA.

Keywords

References

  1. Agung, S., and Kwon, H. M. 2012. "Corrective Action Strategy based on SWOT Analysis in Service FMEA." Journal of Korean Society of Quality Management 40(1):25-38. https://doi.org/10.7469/JKSQM.2012.40.1.025
  2. Baek, M. S., Jang, H. A., and Kwon, H. M. 2014. "A Modified Metric of FMEA for Risk Evaluation Based on ASIL of Safety System." Journal of Korean Society of Quality Management 42(4):543-562. https://doi.org/10.7469/JKSQM.2014.42.4.543
  3. Ford Design Institute 2004. FMEA HANDBOOK VERSION 4.1.
  4. Grunfos Management A/S. 2009. Mechanical shaft seals for pumps. http://machining.grundfos.com/technical-library
  5. Kim, H. J., An, Q. R., and Kim, S. W. 2014. "FMEA Measures for Service Failure Management." Journal of Korean Society of Quality Management 42(1):43-62. https://doi.org/10.7469/JKSQM.2014.42.1.043
  6. Kwon, H. M., Hong, S. H., Lee, M. K., and Sutrisno, A. 2011. "Risk Evaluation Based on the Time Dependence Expected Loss Model in FMEA." Journal of the Korean Society of Safety 26:104-110.
  7. Kwon, H. M., Hong, S. H., and Lee, M. K. 2013. "An expected loss model for FMEA under periodic monitoring of failure causes." Journal of the Korean Institute of Industrial Engineers 39:143-148. https://doi.org/10.7232/JKIIE.2013.39.2.143
  8. Kumru, M., and Kumru, P. Y. 2013. "Fuzzy FMEA application to improve purchasing process in a public hospital." Applied Soft Computing 13:721-733. https://doi.org/10.1016/j.asoc.2012.08.007
  9. Liu, H, Liu, L., and Liu, N. 2013. "Risk Evaluation Approaches in Failure Mode and Effects Analysis: A literature review." Expert Systems with Applications 40:828-838. https://doi.org/10.1016/j.eswa.2012.08.010
  10. Onodera, K. 1997. "Effective techniques of FMEA at each life-cycle stage." Proceeding of Annual Reliability and Maintainability Symposium: 50-56.
  11. Rhee, S. J., and Ishii, K. 2003. "Using cost based FMEA to enhance reliability and serviceability." Advanced Engineering Informatics 17:179-188. https://doi.org/10.1016/j.aei.2004.07.002
  12. Yu, S. Yang, Q., Liu, J., and Pan, M. 2011. "A Comparison of FMEA, AFMEA and FTA." Reliability, Maintainability and Safety (ICRMS) 9th International Conference: 954-960.
  13. Wada, H. 2000. "Safety analysis methods and applications at the design stage of new product development- Introducing the FMFEA and S-H Matrix Method." Special issue: safety analysis and testing standards of ESPEC Technology Report 10:1-7.