DOI QR코드

DOI QR Code

Effect of graphene oxide on mechanical characteristics of polyurethane foam

산화그래핀이 폴리우레탄 폼 기계적 강도에 미치는 영향

  • Kim, Jong-Min (Department of Naval Architecture and Ocean Engineering, Pusan National University) ;
  • Kim, Jeong-Hyeon (Department of Naval Architecture and Ocean Engineering, Pusan National University) ;
  • Choe, Young-Rak (Department of Naval Architecture and Ocean Engineering, Pusan National University) ;
  • Park, Sung Kyun (Department of Physics, Pusan National University) ;
  • Park, Kang Hyun (Department of Chemistry, Pusan National University) ;
  • Lee, Jae-Myung (Department of Naval Architecture and Ocean Engineering, Pusan National University)
  • Received : 2016.03.07
  • Accepted : 2016.06.05
  • Published : 2016.07.31

Abstract

In the present study, graphene oxide based polyurethane foams were manufactured as a part of the development process of mechanically strengthened polyurethane foam insulation material. This material is used in a liquefied natural gas carrier cargo containment system. The temperature of the containment system is $-163^{\circ}C$. First, graphene oxide was synthesized using the Hummers' method, and it was supplemented into polyol-isocyanate reagent by considering a different amount of graphene oxide weight percent. Then, a bulk form of graphene-oxide-polyurethane foam was manufactured. In order to investigate the cell stability of the graphene-oxide-polyurethane foam, its microstructural morphology was observed, and the effect of graphene oxide on microstructure of the polyurethane foam was investigated. In addition, the compressive strength of graphene-oxide-polyurethane foam was measured at ambient and cryogenic temperatures. The cryogenic tests were conducted in a cryogenic chamber equipped with universal testing machine to investigate mechanical and failure characteristics of the graphene-oxide-polyurethane foam. The results revealed that the additions of graphene oxide enhanced the mechanical characteristics of polyurethane foam. However, cell stability and mechanical strength of graphene-oxide-polyurethane foam decreased as the weight percent of graphene oxide was increased.

본 연구에서는 영하 $163^{\circ}C$의 극저온 환경에서 저장되는 액화천연가스 운반선 방열시스템에 적용되는 폴리우레탄 폼 단열재의 기계적 강도를 향상시키기 위한 연구의 일환으로 폴리우레탄 폼 합성 시 산화그래핀을 첨가한 산화그래핀-폴리우레탄폼을 개발하였다. 우선 Hummers 방법을 이용하여 산화그래핀을 합성하였으며, 폴리올과 이소시아네이트의 중합반응 시 산화그래핀의 중량비를 다르게 첨가하여 산화그래핀-폴리우레탄 폼 벌크를 제작하였다. 미세구조 분석을 통해 산화그래핀의 양에 의존한 산화그래핀-폴리우레탄 폼의 셀 안정성에 대해 분석 하였으며, 이와 동시에 산화그래핀이 폴리우레탄 폼 셀에 미치는 영향에 대해 분석하고자 하였다. 또한, 기계적 강도를 계측하기 위해 극저온용 챔버를 탑재한 만능재료시험기의 온도를 제어하여 상온 및 영하 $163^{\circ}C$의 극저온 환경에서 압축시험을 수행하여 기계적 거동 및 파손 특성에 대해 규명하였다. 시험 결과 산화그래핀의 양이 증가 할수록 기계적 강도는 향상되지만, 일정량 이상이 되면 셀형성을 방해하여 셀 구조의 안정성이 저하되고 기계적 강도 또한 저하되는 현상을 관찰하였다.

Keywords

References

  1. S. B. Park, C. S. Lee, S. W. Choi, J. H. Kim, C. S. Bang, and J. M. Lee, "Polymeric foams for cryogenic temperature application: Temperature range for non-recovery and brittle-fracture of microstructure," Composite Structure, vol. 136, pp. 258-269, 2016. https://doi.org/10.1016/j.compstruct.2015.10.002
  2. J. H. Lee, S. B. Park, S. K. Kim, C. S. Bang, and J. M. Lee, "Modified gurson model to describe non-linear compressive behaviour of polyurethane foam with considering density effect," Computational Structural Engineering Institute of Korea, vol. 28, no. 5, pp. 543-551, 2015. https://doi.org/10.7734/COSEIK.2015.28.5.543
  3. V. Dolomanova, J. C. M. Rauhe, L. R. Jensen, R. Pyrz, and A. B. Timmons, "Mechanical properties and morphology of nano-reinforced rigid PU foam," Journal of Cellular Plastics, vol. 47, no. 1, pp. 81-93, 2011. https://doi.org/10.1177/0021955X10392200
  4. M. C. Saha, Md. E. Kabir, and S. Jeelani, "Enhancement in thermal and mechanical properties of polyurethane foam infused with nanoparticles," Materials Science and Engineering A, vol. 479, no. 1-2, pp. 213-222, 2008. https://doi.org/10.1016/j.msea.2007.06.060
  5. D. Yan, L. Xu, C. Chen, J. Tang, X. Ji, and Z. Li, "Enhanced mechanical and thermal properties of rigid polyurethane foam composites containing graphene nanosheets and carbon nanotubes," Polymer International, vol. 61, no. 7, pp. 1107-1114, 2012. https://doi.org/10.1002/pi.4188
  6. L. Zhang, E. D. Yilmaz, J. S. Thomsen, J. C. Rauhe, and R. Pyrz, "MWNT reinforced polyurethane foam: Processing, characterization and modelling of mechanical properties," Composites Science and Technology, vol. 71, no. 6, pp. 877-884, 2011. https://doi.org/10.1016/j.compscitech.2011.02.002
  7. H. Kim, A. A. Abdala, and C. W. Macosko, "Graphene/polymer nanocomposites," Macromolecules, vol. 43, no. 16, pp. 6515-6530, 2010. https://doi.org/10.1021/ma100572e
  8. X. Y. Meng, L. Ye, X. G. Zhang, P. M. Tang, J. H. Tang, X. Ji, and Z. M. Li, "Effects of expandable graphite and ammonium polyphosphate on the flame-retardant and mechanical properties of rigid polyurethane foams," Journal of Applied Polymer Science, vol. 114, pp. 853-863, 2009. https://doi.org/10.1002/app.30485
  9. L. J. Lee, C. Zeng, X. Cao, X. Han, J. Shen, and G. Xu, "Polymer nanocomposite foams," Composites science and technology, vol. 65, no. 15-16, pp. 2344-2363, 2005. https://doi.org/10.1016/j.compscitech.2005.06.016
  10. E. K. Ham, W. K. Choi, Y. K. Kim, and M. K. Seo, "Influence of functional groups on the surface of carbon nanotube on mechanical and thermal properties of carbon nanotube/polymer composites," Polymer(Korea), vol. 39, no. 6, pp. 909-916, 2015 (in Korean).
  11. Y. J. Lee, N. R. Kim, S. S. Yoon, Y. S. Oh, J. U. Lee, and W. O. Lee, "A study on image Analysis of Graphene Oxide Using Optical Microscopy," Composites Research, vol. 27, no. 5, pp. 183-189, 2014. https://doi.org/10.7234/composres.2014.27.5.183
  12. C. G. Lee, "Mechanical properties of graphene," Journal of the KSME, vol. 53, no. 09, pp. 31-35, 2013 (in Korean).