Journal of the Korean Society of Manufacturing Technology Engineers (한국생산제조학회지)

The Korean Society of Manufacturing Technology Engineers (한국생산제조학회)
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Correlation Between Cutting Signal Characteristics and Microburr Formation in Micromilling of Al6061-T6 Alloy

알루미늄 합금(Al6061-T6)의 마이크로밀링가공에서 버 발생과 신호 특성의 상관관계 분석

  • Kim, Hyun-Jung (School of Mechanical Engineering, Pusan National University) ;
  • Koo, Joon-Young (School of Mechanical Engineering/Engineering Research Center for Net Shape and Die Manufacturing, Pusan National University) ;
  • Yoon, Ji-Chan (School of Mechanical Engineering, Pusan National University) ;
  • Lee, Jong-Hwan (Department. of Mechatronics Engineering, Korea Polytechnic Air Colleages) ;
  • Kim, Jeong-Suk (School of Mechanical Engineering/Engineering Research Center for Net Shape and Die Manufacturing, Pusan National University)
  • Received : 2016.08.26
  • Accepted : 2016.12.07
  • Published : 2016.12.15
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Abstract

The formation of micro-burrs in micro-milling processes causes several problems related to productivity and surface integrity. It should be minimized and suppressed by effective monitoring of the cutting conditions. This paper presents the correlation between the micro-burr length and cutting signals in the micro-milling process of an Al alloy (Al6061-T6). The acoustic emission (AE) signals and cutting force signals are acquired during the experiments. The characteristics of the cutting signals are obtained by analyzing the AE root mean square value and resultant cutting force. In addition, the micro-burr length is measured according to the cutting conditions by analyzing a scanning electron microscopy image of the machined surface. The results of this study can be used to enhance the surface quality of micro parts.

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References

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