DOI QR코드

DOI QR Code

The Effect of the Replacement of Grinded Fly Ash according to Curing Temperature on Repair Mortar Based on Polymer Admixture

폴리머수지 기반 보수모르타르에서 양생온도에 따른 미분쇄된 플라이애시 치환율의 영향

  • 심재일 (해평선(주) 기술연구소) ;
  • 문주현 (지엘기술(주) 기술연구소) ;
  • 윤인구 (지엘기술(주)) ;
  • 전용수 (경기대학교 일반대학원 건축공학과)
  • Received : 2015.05.28
  • Accepted : 2015.06.17
  • Published : 2015.07.30

Abstract

The objective of this study is to evaluate the effects of the replacement levels of grinded fly-ash on the repaired mortar based on a polymer. The main parameters are the curing temperature and replacement levels of grinded fly-ash. The curing temperature and the replacement levels of grinded fly-ash are varied at $40^{\circ}C$, $20^{\circ}C$ and $5^{\circ}C$, and between 0% and 35% of the total binder by weight, respectively. The flow in fresh mortar and compressive strengths according to ages, the relationship of stress-strain, elastic modulus and modulus rupture in hardened mortar, as well as scanning the electron microscopy and the X-ray diffraction of mortar, were measured, respectively. The test results showed that the flow, elastic modulus and modulus rupture are great in mortar specimens with 20~30% of the replacement levels of grinded fly-ash. In addition, compressive strengths according to ages were affected by the replacement levels of grinded fly-ash and the curing temperature indicated that the strength development ratio of mortar with 20% of the replacement levels of grinded fly-ash was greater than others. In the prediction of the compressive strength specified by the ACI 209 code, the strength development at an early and late age can be generalized by the functions of the replacement levels of grinded fly-ash and the curing temperature. In the analysis of scanning the electron microscopy and the X-ray diffraction, the number and intensity of peaks increased and the form of CSH gels on the surface of the particle of grinded fly-ash was observed.

본 연구는 폴리머 기반 보수모르타르에 미분쇄된 플라이애시 치환율의 영향을 평가하였다. 주요변수는 양생온도와 미분쇄된 플라이애시의 치환율이다. 양생온도는 $40^{\circ}C$, $20^{\circ}C$$5^{\circ}C$로, 미분쇄된 플라이애시 치환율은 결합재 대비 0~35%로 변화하였다. 굳지 않은 모르타르에서는 플로우를, 굳은 모르타르에서는 재령별 압축강도, 응력-변형률 관계 및 탄성계수, 파괴계수를 측정하고, 주사전자현미경 및 엑스선회절기 분석을 수행하였다. 실험결과 보수모르타르의 플로우, 탄성계수 및 파괴계수는 미분쇄된 플라이애시 치환율 20~30%에서 가장 높은 성능을 발휘하였다. 또한 재령별 압축강도는 미분쇄된 플라이애시 치환율과 양생온도에 현저한 영향을 받았는데, 미분쇄된 플라이애시 치환율 20%에서 초기강도 발현율이 가장 높았다. ACI 209에서 제시하고 있는 콘크리트 재령별 압축강도예측모델에서 초기 및 장기재령 강도발현 계수는 미분쇄된 플라이애시 치환율과 양생온도의 함수로 일반화할 수 있었다. 미분쇄된 플라이애시가 첨가된 페이스트는 수화생성물을 나타내는 피크(peak)의 수와 강도(intensity)가 증가되고 플라이애시 입자주변에 CSH 겔이 형성되었다.

Keywords

References

  1. ACI 209R-92. (1994), Prediction of Creep, Shrinkage, and Temperature Effects in Concrete Structures Practice Part 1: Materials and General Properties of Concrete, American Concrete Institute.
  2. ACI Committee 318-11. (2011), Building Code Requirement for Structural Concrete and Commentary, American Concrete Institute.
  3. Bae, W. M., Baek, D. I., Song, H. K., and Kim, M. S. (2003), A study on the characteristics of antiwashout underwater concrete with blended ratio of ground granulated blast furnace slag and fly ash, Proceedings of the Korea Society of Civil Engineer, 1176-1181.
  4. Cheong, S. H., Ahn, S. K., An, T. H., and Jeon, Y. S. (2013), The hydration heat characteristics of mock-up concrete by replacement of modified flyash, Journal of the Korea Concrete Institute proceeding, 25(2), 347-348. https://doi.org/10.4334/JKCI.2013.25.3.347
  5. Cheong, S. H., Ahn, S. K., Kang, H. J., An, T. H., and Jeon, Y. S. (2013), The characteristics of concrete compressive strength by replacement ratio of modified flyash, Journal of the Korea Concrete Institute proceeding, 25(1), 247-248.
  6. Cheong, S. H., Ahn, S. K., Kang, H. J., An, T. H., and Jeon, Y. S. (2012), A study on characteristics of flyash by physical grinding, Journal of the Korea Concrete Institute proceeding, 24(2), 335-336.
  7. Choi, Y. J., Kim, J. H., Jee, N. Y., and Kim, H. J. (1998), Study On The Rheological Properties of Cement Paste Using Fly Ash and Slag Powder, Journal of Architectural Institute of Korea, 14(6), 105-115.
  8. Hong, S. G., Kim, D. Y., and Lee, D. S. (2013), Fundamental Properties and Hydration Characteristics of Mortar Based on MgO Added Industrial By-products, Journal of the Korea Concrete Institute, 25(5), 565-572. https://doi.org/10.4334/JKCI.2013.25.5.565
  9. Jung, J. D. (2002), A Experimental study on Strength Development of Cement Mortar Using a Large Amount of Micro Grinding Fly-Ash, Journal of Architectural Institute of Korea, 18(9), 133-140.
  10. Lee, Y. J., Shin, S. Y., and Kim, Y. S. (2013) A Study on the Compressive Strength Property of Mortar with Fly Ash using Water Eluted from Recycled Coarse Aggregates, Journal of Architectural Institute of Korea, 29(3), 89-96.
  11. Lee, M. H., and Song, T. H. (2007), An Experimental Study on the Flexural Behavior of One-Way Concrete Slabs Using the Restorative Mortar and Crimped Wire Mesh, Journal of the Korea Concrete Institute, 19(5), 569-575. https://doi.org/10.4334/JKCI.2007.19.5.569
  12. Lee, S. S., Song, H. Y., and Lee, S. M. (2009), An Experimental Study on the Influence of High Fineness Fly Ash and Water-Binder Ratio on Properties of Concrete, Journal of the Korea Concrete Institute, 21(1), 29-35. https://doi.org/10.4334/JKCI.2009.21.1.029
  13. Malhotra, V. M., and Mehta, P. K. (2002), High-Performance, High-volume Fly Ash Concrete: Materials, Mixture Proportioning, Properties, Construction Practice, and Case Histories, Supplementary Cementing Materials for Sustainable Development Inc., Ottawa, Canada. 13-30.
  14. Park, I. Y., Park, M. S., Lim, N. K., and Jung, S. J. (2000), An Experimental Study on the Application & Quality Control of General Structure Concrete Intermixing Fly-ash, Journal of Architectural Institute of Korea, 16(8), 67-74.
  15. Song, H. S., Lee, C. Y., and Min, C. S. (2006), Effects of Polymer in Properties of Pre mixed Type Mortar for Concrete Repair, Korea Institute for Structural Maintenance and Inspection, 10(4), 153-159.
  16. Whang, M. K. (2008), A Study on the Physical Properties of High Ductile Concrete using PVA Fibers, Master's Thesis, Daejeon University, Daejeon, Korea.
  17. Yang, K. H. (2014) Development of Unit System Comprising of Formwork with Height Above 4m and Low-Heat Concrete to Strengthen Export Competition of Nuclear Power Plant, Technical Report, Kyonggi University.