DOI QR코드

DOI QR Code

Integrated Storage System For Automobile Production Line

자동차 생산라인을 위한 통합창고 시스템

  • Kim, Duksu (School of Industrial Management Engineering, Korea University) ;
  • Seo, Yoonho (School of Industrial Management Engineering, Korea University)
  • 김득수 (고려대학교 산업경영공학부) ;
  • 서윤호 (고려대학교 산업경영공학부)
  • Received : 2013.10.05
  • Accepted : 2014.02.21
  • Published : 2014.06.30

Abstract

The automobile manufacture is a typical integrated assembly production that the numerous parts are committed sequentially to the assembly line. In this type of automobile manufacture, WBS (white body storage) and PBS (paint body storage) are operated to adjust the production sequence and to buffer. Starvation (impossibility of production owing to the insufficient supply) or blocking (impossibility of production owing to the over capacity) could occur in some chance, hence, both storages (WBS, PBS) are integrated as a prevention. This system is called integrated storage. In this paper, we suggest the simulation model of 'WBS-PBS integrated storage' and methodology of operation considering both 'Color grouping' and 'Option leveling.'

Keywords

References

  1. Atassi, F.R., Implementation of Block Painting In Ford's In-Line Vehicle Sequencing Environment. MS Thesis, System Design and Management Program, MIT, 1996.
  2. Choi, W.J., Park, H.K., and Shin, H.O., A Real-Time Sequence Control System for the Level Production of the Automobile Assembly Line. Computers and Industrial Engineering, 1997, Vol. 33, p 769-772. https://doi.org/10.1016/S0360-8352(97)00249-0
  3. Choi, W.J., Park, H.K., and Shin, H.O., Automation of the real-time production sequencing system of an automobile Assembly Line. Journal of the korea institute of industrial Engineers, 1996, Vol. 9, No. 1, p 47-59.
  4. Han, Y.H., Modeling and Simulations Analysis of the setup reduction method in automobile painting process. Journal of The Korea Society for Simulation, 2009, Vol. 18, No. 3, p 147-154.
  5. Inman, R.R., ASRS sizing for recreation automotive assembly sequences. International Journal of Production Research, 2003, Vol. 5, p 847-863.
  6. Kim, Y.M. and Seo Y.H., Model Grouping a Mixedmodel Assembly Line. Journal of the korea institute of industrial Engineers, 1996, Vol. 9, No. 2, p 39-45.
  7. Na, Y.K., Lee, D.H., and Oh, G.T., A Solution Procedure for Minimizing AS/RS Construction Costs under Throughput Rate Requirement Constrain. Journal of the Society of Korea Industrial and Systems Engineering, 2002, Vol. 25, No. 4, p 40-45.
  8. Monden, Y., 3rd ed., Industrial Engineering and Management Press, USA, 1998.
  9. Moon, D.H., Kim, H.S., Song, C., and Kim, K.W., A simulation Analysis on the Validity of Color Rescheduling Storage in an automobile Painting Shop. IE Interface, 2003, Vol. 16, No. 2, p 211-221.
  10. Moon, D.H., Song, C.H., and Ha, J.H., A Simulation study on the installation designated Lane for CRS and PBS in an Automative Factory. The Korea Society for Simulation '04 conference in Kangwon Univ, 2004, Vol. 5, p 77-82.
  11. Moon, D.H., Song, C., and Ha, J.H., A Simulation Study on the operations of the painted body storage in an Automobile Factory. IE Interface, 2005, Vol. 18, No. 2, p 136-147.
  12. Ok, C., Kim, D.S., Gong, J.S., and Seo, Y.H., Study on integrated storage systems for automobile production. Journal of The Korea Society for Simulation, 2012, Vol. 21, No. 2, p 91-101.