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Formation of Environment Friendly Electrodeposition Films by CO2 Gas Dissolved in Seawater and Their Corrosion Resistance

해수 중 CO2 기체의 유입에 의한 환경 친화적인 전착 코팅막의 형성과 그 내식특성

  • Lee, Sung-Joon (Division of Marine Engineering, Korea Maritime and Ocean University) ;
  • Kim, Hye-Min (Division of Marine Engineering, Korea Maritime and Ocean University) ;
  • Lee, Seul-Gee (Division of Marine Engineering, Korea Maritime and Ocean University) ;
  • Moon, Kyung-Man (Department of Marine Equipment Engineering, Korea Maritime and Ocean University) ;
  • Lee, Myeong-Hoon (Division of Marine Engineering, Korea Maritime and Ocean University)
  • 이성준 (한국해양대학교 기관공학부) ;
  • 김혜민 (한국해양대학교 기관공학부) ;
  • 이슬기 (한국해양대학교 기관공학부) ;
  • 문경만 (한국해양대학교 조선기자재공학부) ;
  • 이명훈 (한국해양대학교 기관공학부)
  • Received : 2014.02.12
  • Accepted : 2014.02.25
  • Published : 2014.02.28

Abstract

The peculiar feature of cathodic protection in seawater has the capability to form mineral calcareous deposits such as magnesium and calcium on metal surfaces. It is assumed that $OH^-$ ions are generated close to the metal surface as a result of cathodic protection and generated $OH^-$ ions increases the pH of the metal/seawater interface outlined as the following formulae. (1) $O_2+2H_2O+4e{\rightarrow}4OH^-$, or (2) $2H_2O+2e{\rightarrow}H_2+2OH^-$. And high pH causes precipitation of $Mg(OH)_2$ and $CaCO_3$ in accordance with the following formulae. (1) $Mg^{2+}+2OH^-{\rightarrow}Mg(OH)_2$, (2) $Ca^{2+}+CO{_3}^{2-}{\rightarrow}CaCO_3$. The focus of this study was to increase the amount of $CO{_3}^{2-}$ with the injection of $CO_2$ gas to the solution for accelerating process of the following formulae. (1) $H_2O+CO_2{\rightarrow}H_2CO_3$, (2) $HCO^{3-}{\rightarrow}{H^+}+CO{_3}^{2-}$. Electrodeposit films were formed by an electro-deposition technique on steel substrates in solutions of both natural seawater and natural seawater dissolved $CO_2$ gas with different current densities, over different time periods. The contents of films were investigated by scanning electron microscopy(SEM) and X-ray diffraction(XRD). The adhesion and corrosion resistance of the coating films were evaluated by anodic polarization. From an experimental result, only $CaCO_3$ were found in solution where injected $CO_2$ gas regardless of current density. In case of injecting the $CO_2$ gas, weight gain of electrodeposits films hugely increased and it had appropriate physical properties.

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References

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