DOI QR코드

DOI QR Code

Ultra-pure water production by integrated electrodialysis-ion exchange/electrodeionization

  • Received : 2012.01.13
  • Accepted : 2013.05.21
  • Published : 2013.10.25

Abstract

Ultra-pure water (UPW), a highly treated water free of colloidal material and of a conductivity less than 0.06 ${\mu}S$, is an essential component required by modern industry. One of the methods for UPW production is the electrodialysis-ion exchange (ED/IE) system, in which the electrodialysis (ED) process is used as a preliminary demineralization step. The IE step can be replaced with electrodeionization (EDI) to decrease the volume of post-regeneration lyes. In this paper, the electrodialysis process carried out to relatively low diluate conductivity was investigated and the costs of UPW production were calculated. The optimal value of desalination degree by ED in the ED/IE and ED/EDI systems was estimated. UPW unit costs for integrated ED/IE and ED/EDI systems were compared to simple ion exchange and other methods for UPW production (RO-IE, RO-EDI). The minimal UPW unit costs in ED/EDI integrated system were estimated as $0.37/$m^3$ for feed TDS 600 mg/L and $0.36/$m^3$ for feed TDS 400 mg/L at 64 $m^3/h$ capacity, which was lower than in the comparable ED/IE integrated system ($0.42-0.44/$m^3$). The presented results suggest that an ED/EDI integrated system may be economically viable.

Keywords

References

  1. Bandura-Zalska, B., Dydo, P. and Turek, M. (2009), "Desalination of boron-containing wastewater at no boron transport", Desalination, 241(1-3), 133-137. https://doi.org/10.1016/j.desal.2008.01.063
  2. Bennet, A. (2006), "Process water: Analysing the lifecycle cost of pure water", Filtr. Separat., 43(2), 28-32.
  3. Bodzek, M. and Konieczny, K. (2005), Applications of Membrane Processes in Water Treatment, Projprzem-EKO, Bydgoszcz, Poland. [in Polish]
  4. Cheng, H.H., Chen, S.S. and Yang, S.R. (2009), "In-line coagulation/ultrafiltration for silica removal from brackish water as RO membrane pretreatment", Sep. Purif. Technol., 70(1), 112-117. https://doi.org/10.1016/j.seppur.2009.09.001
  5. Chin, K.K. (1996), "Pretreatment to produce ultrapure water from reclaimed sewage", Desalination, 106(1-3), 269-272. https://doi.org/10.1016/S0011-9164(96)00118-X
  6. Cocker, S.D., Beardsley, S.S. and Whipple, S.S. (1994), "An economic comparison of demineralization with reverse osmosis and ion exchange technology", Proceedings of Power-Gen Americas'94, Orlando, Florida, USA, December.
  7. Darbouret, D. and Kano, I. (2000), "Ultrapure water blank for boron trace analysis", J. Anal. Atom. Spectrom., 15(10), 1395-1399. https://doi.org/10.1039/b001495h
  8. DOW Water & Process Solutions (2011), DOWEX Resins Design Guidelines.
  9. Fedorenko, V.I. (2003a), "Ultrapure water production using continuous electrodeionization", Pharm. Chem. J., 37(3), 157-160. https://doi.org/10.1023/A:1024598900912
  10. Fedorenko, V.I. (2003b), "Peculiarities of the design and operation of water electrodeionization systems", Pharm. Chem. J., 37(8), 433-436. https://doi.org/10.1023/A:1027364115165
  11. Fedorenko, V.I. (2004), "Ultrapure water production by continuous electrodeionization method: Technology and economy", Pharm. Chem. J., 38(1), 35-40. https://doi.org/10.1023/B:PHAC.0000027643.24808.81
  12. Goffin, C. and Calay J.C. (2000), "Use of continuous electrodeionization to reduce ammonia concentration in steam generators blow-down of PWR nuclear power plants", Desalination, 132(1-3), 249-253. https://doi.org/10.1016/S0011-9164(00)00156-9
  13. Grebenyuk, V.D. and Grebenyuk, O.V. (2002), "Electrodialysis: From an idea to realization", Rus. J. Electrochem., 38(8), 906-910
  14. Gromov, S.L., Tropina, D.V and Arkhipova, O.V. (2011), "Starting the water treatment system at the putilovo cogeneration station constructed using integrated membrane technologies", Therm. Eng., 58(7), 584-586. https://doi.org/10.1134/S0040601511070044
  15. Hangzhou Yongjieda Purification Technology Co., Ltd (2010), Trade materials.
  16. Hernon, B., Zanapalidou, H., Prato, T. and Zhang, L. (1999), "Removal of weakly-ionized species by EDI", Ultrapure Water, 16(10), 45-49.
  17. Hu, S.C., Wu, J.S., Chan D.Y.L., Hsu, R.T.C. and Lee, J.C.C. (2008), "Power consumption benchmark for a semiconductor cleanroom facility system", Energ. Buildings, 40(9), 1765-1770. https://doi.org/10.1016/j.enbuild.2008.03.006
  18. Kano, I., Castillo, E., Darbouret, D. and Mabic, S. (2004), "Using ultrapure water in ion chromatography to run analyses at the ng/L level", J. Chromatogr. A, 1039(1-2), 27-31. https://doi.org/10.1016/j.chroma.2004.04.013
  19. Klimanek, K. and Koszarz, M. (2001), "Mine water treatment for potable water using reverse osmosis process", Proceedings of Hydroforum VII, Ustron, Poland, October. [in Polish]
  20. Kurowski, P. (1994), "New trends in constructing water demineralization plants - triple membrane systems. Electrodialysis reversal as pre-treatment demineralization of boiler feed water", Proceedings of 5th Scientific and Technical Conference, Bielsko-Biala, Poland, December. [in Polish]
  21. Liu, C. and Martin, A. (2006), "Applying membrane distillation in high purity water production for semiconductor industry", http://www.xzero.se/doc/chuanfeng&martin-final-20051014.pdf (accessed on January 17, 2013)
  22. Liu, H., Gong, C., Su J., Zhu, M., Ma, J. and Zhang, X. (2002), "Development of 1 m3/h RO-EDI ultrapure water system", Membr. Sci. Tech., 22(3), 63-66. [in Chinese]
  23. Pandya, K. (1992), "Ion exchange demineralizers: Big problems, small solutions", Proceedings of the 58th Annual Meeting International Water Conference, Pittsburgh, Pennsylvania, USA, November.
  24. Panteleev, A.A., Zhadan, A.V., Gromov, S.L., Tropina, V.D. and Arkhipova, O.V. (2012), "Starting the water treatment system of the 410-MW combined-cycle plant at the Krasnodar cogeneration station", Therm. Eng., 59(7), 524-526. https://doi.org/10.1134/S0040601512070154
  25. Slesarenko, V.V. (2003), "Electrodialysis and reverse osmosis membrane plants at power stations", Desalination, 158(1-3), 301-311.
  26. Slesarenko, V.V. (2005), "Thermal and membrane systems for combined desalination plants", Desalination, 182(1-3), 497-502. https://doi.org/10.1016/j.desal.2005.03.027
  27. Su, Y., Wang, J. and Fu, L. (2010), "Pure water production from aqueous solution containing low concentration hardness ions by electrodeionization", Desalin. Water Treat., 22(1-3), 9-16. https://doi.org/10.5004/dwt.2010.1470
  28. Takeda, T., Tamada, M., Seko, N. and Ueki, Y. (2010), "Ion exchange fabric synthesized by graft polymerization and its application to ultra-pure water production", Radiat. Phys. Chem., 79(3), 223-226. https://doi.org/10.1016/j.radphyschem.2009.08.042
  29. Tanaka, Y. (2007), Ion Exchange Membranes: Fundamentals and Applications, Elsevier, Amsterdam, The Netherlands.
  30. Trvznik, D., Cernin, A., Fara, V. and Mejta, V. (2006), "Pilot-scale electrodeionization unit for high-purity water production", Proceedings of CHISA 2006 - 17th International Congress of Chemical and Process Engineering, Prague, Czech Republic, August.
  31. Turek, M., Dydo, P., Trojanowska, J. and Bandura, B. (2007), "Electrodialytic treatment of boroncontaining wastewater", Desalination, 205(1-3), 185-191. https://doi.org/10.1016/j.desal.2006.02.055
  32. Turek, M., Mitko, K., Chorazewska, M. and Dydo, P. (2013), "Use of the desalination brines in the saturation of membrane electrolysis feed", Desalin. Water Treat., 51(13-15), 2749-2754. https://doi.org/10.1080/19443994.2012.749372
  33. Venkatesan, A. and Wankat, P.C. (2011), "Simulation of ion exchange water softening pretreatment for reverse osmosis desalination of brackish water", Desalination, 271(1-3), 122-131. https://doi.org/10.1016/j.desal.2010.12.022
  34. Wang, J., Wang, S. and Jin, M. (2000), "A study of the electrodeionization process - High-purity water production with a RO/EDI system", Desalination, 132(1-3), 349-352. https://doi.org/10.1016/S0011-9164(00)00171-5
  35. Wen, R., Deng, S. and Zhang, Y. (2005), "The removal of silicon and boron from ultra-pure water by electrodeionization", Desalination, 181(1-3), 153-159. https://doi.org/10.1016/j.desal.2005.02.018
  36. Wenten, G.I., Khoiruddin, Arfianto, F. and Zudiharto (2013), "Bench scale electrodeionization for high pressure boiler feed water", Desalination, 314, 109-114. https://doi.org/10.1016/j.desal.2013.01.008
  37. Winda Technologies, LLC (2013), Trade materials, http://www.windatech.com/pdf/EDI-System.pdf (accessed on February 11, 2013).
  38. Wood, J., Gifford, J., Arba, J. and Shaw, M. (2010), "Production of ultrapure water by continuous electrodeionization", Desalination, 250(3), 973-976. https://doi.org/10.1016/j.desal.2009.09.084
  39. Yeon, K.H., Song, J.H., Kim, J.B. and Moon, S.H. (2004), "Preparation and characterization of UV-grafted ion-exchange textiles in continuous electrodeionization", J. Chem. Technol. Biotechnol., 79(12), 1395-1404. https://doi.org/10.1002/jctb.1141
  40. Yu, P. and Luo, Y. (2003), "Novel water treatment process - combined cationic ion-exchange bed and degasifier in a three-phase fluidized bed", Desalination, 151(2), 145-152. https://doi.org/10.1016/S0011-9164(02)00993-1
  41. Yuan, H., Hu, S., Tong, J., Zhao, L., Lin, S. and Gao, S. (2000), "Preparation of ultra-pure water and acids and investigation of background of an ICP-MS laboratory", Talanta, 52(6), 971-981. https://doi.org/10.1016/S0039-9140(00)00439-2

Cited by

  1. Analysis of newly designed CDI cells by CFD and its performance comparison vol.7, pp.2, 2016, https://doi.org/10.12989/mwt.2016.7.2.115
  2. Electrodeionization: Principles, Strategies and Applications vol.132, 2014, https://doi.org/10.1016/j.electacta.2014.03.165
  3. Removal of nitrate by electrodialysis: effect of operation parameters vol.8, pp.2, 2013, https://doi.org/10.12989/mwt.2017.8.2.201
  4. Ionic Separation in Electrodeionization System: Mass Transfer Mechanism and Factor Affecting Separation Performance vol.49, pp.4, 2013, https://doi.org/10.1080/15422119.2019.1608562
  5. Electrodialysis of coal mine water vol.25, pp.None, 2021, https://doi.org/10.1016/j.wri.2021.100143
  6. A review on recent advances in electrodeionization for various environmental applications vol.289, pp.None, 2022, https://doi.org/10.1016/j.chemosphere.2021.133223