Journal of the Korean Society of Manufacturing Process Engineers (한국기계가공학회지)

The Korean Society of Manufacturing Process Engineers (한국기계가공학회)
권호 표지

Analysis on Cutting Force of Tool in Gear Chamfering Process

기어 챔퍼링 공정에서 공구의 절삭력 해석

  • Choi, Boo-Rim (Dept. of Computer Applied Mechanical Engineering, Korea Polytechnics Suncheon) ;
  • Hwang, Kwang-Bok (Dept. of Mechatronics Engineering, Gyeongnam National Univ. of Science and Technology) ;
  • Bae, Kang-Yul (Dept. of Mechatronics Engineering, Gyeongnam National Univ. of Science and Technology)
  • Published : 2013.02.28
⟨ Previous Next ⟩

Abstract

In order to obtain the relation between the cutting force and the process parameters in the chamfering process for the gear of a gear shaft, analysis of the process was performed with a simplified model instead of considering the whole actual 3-dimensional cutting situation produced between cutting tool and gear. The model divided the actual situation into the accumulation of hundreds of 2-dimensional layers with a small thickness in the direction of the height of gear and derived cutting force at a cutting position by accumulating each cutting force calculated in a layer. With proposed method to analyze the cutting forces in the chamfering process, it was revealed that the cutting position and size were exactly searched to calculate the cutting force in each layer. The total cutting force was the highest in the corner where the cutter encountered the gear first during the relative motion between them. The cutting forces were changed in proportion to the cutting parameters such as feed rate and trajectory.

Keywords

References

  1. Kohara Gear Industry Co., Ltd., Practical Information on Gears, pp. 505-509, 2007.
  2. Kim, S. C. and Chung, S. C., "Cutting Force Estimation Using Feed Drive and Spindle Motor Currents in Milling Process", J. of KSME, Vol. 22, No. 11, pp. 2029-2038, 1998.
  3. Kim, K. W., "Predicting Cutting Forces in Face Milling with the Orthogonal Machining Theory, J. of KSPE, Vol. 19, No. 2, pp. 150-157, 2002.
  4. Kim, J. H. and Kim, H. S., "A Study on Optimal Design of Face Milling Cutter Geometry(I), J. of KSME, Vol. 18, No. 9, pp. 2211-2224, 1994.
  5. Cho, H. G., Kim, J. D., and Yoon, M. C., "Cutting Force Modelling in End-Milling Considering Runout", J. KSMTE, Vol, 20, No. 3, pp. 225-231, 2011.
  6. Kuang, J. H. and Yang, Y. T., "An Estimate of Mesh Stiffness and Load Sharing Ratio of a Spur Gear Pair", 6th International Power Transmission and Gearing Conference, Vol. 1, DE-Vol. 43-1, ASME, pp. 1-9, 1992.
  7. Choi, B. K., Jeon, C. S., You, W. S., and Pyeon, Y. S., CAD/CAM System and CNC Cutting Process, Scitech Media, pp. 180-182, 2001.
  8. Kim, W. I., Kim, H. S., and Shin, K. H., Recent Manufacturing Processes, Moonundang, pp. 270-272, 1997.
  9. Kang, M. S. and Son, M. W., Recent Manufacturing Processes, Moonundang, pp. 425, 1995.
  10. Chung, T. H., Machine Design, Munundang, pp. 269, 2011.