DOI QR코드

DOI QR Code

Laser Welding Characteristics of Aluminum and Copper Sheets for Lithium-ion Batteries

자동차 이차전지 제조를 위한 알루미늄과 무산소동의 레이저 용접특성

  • Kang, Minjung (Advanced Welding and Joining R&D group, Korea Institute of Industrial Technology) ;
  • Park, Taesoon (Advanced Welding and Joining R&D group, Korea Institute of Industrial Technology) ;
  • Kim, Cheolhee (Advanced Welding and Joining R&D group, Korea Institute of Industrial Technology) ;
  • Kim, Jeonghan (Korea Ppuri Industry Center, Korea Institute of Industrial Technology)
  • 강민정 (한국생산기술연구원 용접접합연구그룹) ;
  • 박태순 (한국생산기술연구원 용접접합연구그룹) ;
  • 김철희 (한국생산기술연구원 용접접합연구그룹) ;
  • 김정한 (한국생산기술연구원 뿌리산업진흥본부)
  • Received : 2013.10.16
  • Accepted : 2013.12.19
  • Published : 2013.12.31

Abstract

Several joining methods involving resistance welding, laser welding, ultrasonic welding and mechanical joining are currently applied in manufacturing lithium-ion batteries. Cu and Al alloys are used for tab and bus bar materials, and laser welding characteristics for these alloys were investigated with similar and dissimilar material combinations in this study. The base materials used were Al 1050 and oxygen-free Cu 1020P alloys, and a disk laser was used with a continuous wave mode. In bead-on-plate welding of both alloys, the joint strength was higher than the strength of O tempered base material. In overlap welding, the effect of welding parameters on the tensile shear strength and bead shape was evaluated. Tensile shear strength of overlap welded joint was affected by interfacial bead width and weld defect formation. The tensile-shear specimen was fractured at the heat affected zone by selecting proper laser welding parameters.

Keywords

References

  1. S. S. Lee, T. H. Kim, S. J. Hu, W. W. Cai and J. A. Abell: Joining Technology for Automotive Lithium- Ion battery manufacturing - a Review, Proceedings of the ASME 2010 International Manufacturing Science and Engineering Conference (MSEC 2010), 2010, MSEC2010-34168
  2. P. A. Schmidt, M. Schweier, M. F. Zaeh: Joining of Lithium-Ion Batteries using Laser Beam Welding: Electrical Losses of Welded Aluminum and Copper Joints, Proceeding of 31st International Congress on Applications of Laser & Electro-Optics (ICALEO 2012), 2012, 915-923
  3. Y. Kawahito, S. Katayama: In-Process Monitoring and Feedback Control during Laser Microspot Lap Welding of Copper Sheets, Journal of Laser Application, 16-2 (2004), 121-127 https://doi.org/10.2351/1.1710885
  4. M. Weigl, M. Schmidt.: Modulated Laser Spot Welding of Dissimilar Copper-Aluminum Connections. Proceedings of 4 M/ICOMM Conference, 2009
  5. K.-B. Kwon, J.-W. Kim and C.-H. Kim: Analysis of Welding Distortion for Laser Welded Sheet Metal Structures of Aluminum alloy, Journal of Korean Welding and Joining Society, 27-3 (2009), 276-283
  6. C. Kim and D.-C. Ahn: Influence of Process Parameters on Welding Quality during Lap Welding of Aluminum Sheets using High Brightness Disk Laser, Advanced Materials Research, 264-265 (2011), 361-366 https://doi.org/10.4028/www.scientific.net/AMR.264-265.361
  7. C. Kim, Y.-N. Ahn and H.-S. Lim, Laser welding of automotive aluminum alloys, Journal of Korean Welding and Joining Society, 29-4 (2011), 383-388
  8. A. Springer, P. Kallage, M. Hustedt, S. Barcikowski, V. Wesling and H. Haferkamp: Development of New Processes for Welding of Thermal Al-Cu Solar Absorbers using Diode Laser, Journal of laser applications, 24-5 (2012), 052002-1-7 https://doi.org/10.2351/1.4736588
  9. B.-H. Kim, N.-H. Kang, Y.-H. Park, Y.-N. Ahn, C.-H. Kim and J.-H. Kim: A Study to Improve Weld Strength of Al 6k21-T4 Alloy by using Laser Weaving Method, Journal of KWJS, 27-4 (2009), 393-397 (in Korean)
  10. K.-D. Choi, Y.-N. Ahn and C.-H. Kim: Crack Susceptibility Reduction and Weld Strength Improvement for Al Alloy 5J32-T4 by using Laser Weaving Method, Journal of KWJS, 27-4 (2009), 370-375 (in Korean)
  11. K.-D. Choi, Y.-N. Ahn and C.-H. Kim: Weld Strength Improvement for Al alloy by using Laser Weaving Method, Journal of Laser Applications, 22-3 (2010), 116-119 https://doi.org/10.2351/1.3499456
  12. D.-C. Ahn, C. Kim and J. Kim: Prevention of Back Side Humping in Laser Welding of Al 5J32 Alloy by using Laser Power Modulation, Journal of KWJS, 29-4 (2011), 442-446 (in Korean)
  13. M. Kraetzsch, J. Standfuss, A. Klotzbach, J. Kaspar, B. Brenner and E. Beyer: Laser Beam Welding with High-Frequency Beam Oscillation: Welding of Dissimilar Materials with Brilliant Fiber Lasers, Physics Procedia, 20 (2011), 142-149
  14. A. Heider, A. Hess, R. Weber and T. Graf: Stabilizing Copper Welding Combining Power Modulated IR And Green Laser Beams, Proceeding of 30th International Congress on Applications of Laser & Electro- Optics (ICALEO 2011), 2011, 395-402
  15. C. Kim, M. Kang and N. Kang: Solidification Crack and Morphology for Laser Weave Welding of Al 5J32 Alloy, Science and Technology of Welding and Joining, 18-1 (2013), 57-61 https://doi.org/10.1179/1362171812Y.0000000073
  16. M. Abbasi, A. Karimi Taheri, M. T. Salehi: Growth Rate of Intermetallic Compounds in Al/Cu Bimetal Produced by Cold Roll Welding Process, Journal of Alloys and Compounds, 319-1-2 (2001), 233-241 https://doi.org/10.1016/S0925-8388(01)00872-6
  17. R. Xiao, P. Dong: Laser Penetration Brazing of Dissimilar Alloys, Proceeding of 30th International Congress on Applications of Laser & Electro-Optics (ICALEO 2011), 2011, 308-314
  18. JIS H 3100, Copper and Copper Alloy Sheets, Plates and Strips, 2012
  19. KS D 5530, Copper Bus Bars, 2009
  20. ASM International: Aluminum and Aluminum Alloys, ASM Specialty Handbook, 1993
  21. ASM International: Copper and Copper Alloys, ASM Specialty Handbook, 2001

Cited by

  1. Laser Brazing Characteristics of Al to Brass with Zn-Based Filler vol.27, pp.7, 2018, https://doi.org/10.1007/s11665-018-3401-z