Journal of the Korean Society for Precision Engineering (한국정밀공학회지)

Korean Society for Precision Engineering (한국정밀공학회)
권호 표지
DOI QR코드

DOI QR Code

A Study on the Development of a Thin Flat Panel Photo-bioreactor Case

얇은 평판형 광생물 반응기 케이스 개발에 관한 연구

  • Received : 2012.07.01
  • Accepted : 2012.08.06
  • Published : 2012.09.01
Download PDF
⟨ Previous Next ⟩

Abstract

The objective of this paper is to investigate into the development of a thin flat panel photo-bioreactor case with characteristics shapes. The thin flat panel photo-bioreactor case was designed to be manufactured from a plastic thermoforming process. A proper design with a relatively high rigidity was obtained through the structural analyses for different designs of the photo-bioreactor case. The thermoforming analyses were performed. From the results of the thermoforming analyses, a proper forming condition and the formability of the designed plastic photo-bioreactor case were estimated. The thermoforming moulds for the flat panel photobioreactor cases were manufactured. The thermoforming experiments were performed to examine the manufacturability of the designed flat panel photo-bioreactor cases. From the results of the thermoforming experiments, it was shown that thin flat panel photo-bioreactor cases with characteristic shapes can be manufactured from the designed thermoforming mould and process.

Keywords

References

  1. Chen, C. Y., Yeh, K. L., Aisyah, R., Lee, D. J., and Chang, J. S., "Cultivation, Photobioreactor Design and Harvesting of Microalgae for Biodiesel Production: A Critical Review," Bioresource Technology, Vol. 102, No. 1, pp. 71-81, 2010.
  2. Seo, Y. H., Lee, H. M., Jeon, S. K., Kue, T. W., Kang, B. S., and Kim, J., "Homogenization of Dimpled Tube and Its Application to Structural Integrity Evaluation for a Dimple-type EGR Cooler Using FEM," Int. J. Precis. Eng. Manuf., Vol. 13, No. 2, pp. 183-191, 2012. https://doi.org/10.1007/s12541-012-0023-5
  3. Brennan, L. and Owende, P., "Biofuels from Microalgae-A Review of Technologies for Production, Processing, and Extractions of Biofuels and Coproduct," Renewable and Sustainable Energy Review, Vol. 14, No. 2, pp. 557-577, 2010. https://doi.org/10.1016/j.rser.2009.10.009
  4. Kim, J. T., Ahn, D. G., Park, J. R., Park, J. W., and Jeong, S. H., "Recent Trends of the Development of Photobioreactors to Cultivate Microalgae," J. of the KSPE, Vol. 28, No. 2, pp. 125-132, 2011.
  5. Bae, K. and Shim, J. H., "Economic and Environmental Analysis of a Wind Hybrid Power System with Desalination in Hong-do, South Korea," Int. J. Precis. Eng. Manuf., Vol. 13, No. 4, pp. 623- 630, 2012. https://doi.org/10.1007/s12541-012-0080-9
  6. Mata, T. M., Martins, A. A., and Caetano, N. S., "Microalgae for Biodiesel Production and Other Application: A Review," Renewable and Sustainable Energy Review, Vol. 14, No. 1, pp. 217-232, 2010. https://doi.org/10.1016/j.rser.2009.07.020
  7. Shin, H. J., Park, J. H., Jung, W. K., Cho, H., and Kim, S. W., "Development of Biorefinery Process Using Microalgae," J. of the KSPE, Vol. 28, No. 2, pp. 154-167, 2011.
  8. Ahmad, A. L., Mat Yasin, N. H., Derek, C. J. C., and Lim, J. K., "Microalgae as a Sustainable Energy Source for Biodiesel Production: A Review," Renewable and Sustainable Energy Review, Vol. 15, No. 1, pp. 584-593, 2011. https://doi.org/10.1016/j.rser.2010.09.018
  9. Singh, R. N. and Sharma, S., "Development of Suitable Photobioreactor for Algae Production - A Review," Renewable and Sustainable Energy Review, Vol. 16, No. 4, pp. 2347-2353, 2012. https://doi.org/10.1016/j.rser.2012.01.026
  10. Carvalho, A. P., Meireles, L. A., and Xavier Malcata, F., "Microalgal Reactors: A Review of Enclosed System Designs and Performances," Biotechnology Progress, Vol. 22, No. 6, pp. 1490-1506, 2006. https://doi.org/10.1002/bp060065r
  11. Pushparaj, B., Pelosi, E., Tredici, M. R., Pinzani, E., and Materassi, R., "An Integrated Culture System for Outdoor Production of Microalgae and Cyanobacteria," Journal of Applied Phycology, Vol. 9, No. 2, pp. 113-119, 1997. https://doi.org/10.1023/A:1007988924153
  12. Bitog, J. P., Lee, I. B., Lee, C. G., Kim, K. S., Hwang, H. S., Hong, S. W., Seo, I. H., Kwon, K. S., and Mostafa, E., "Application of Computational Fluid Dynamics for Modeling and Designing Photobioreactors for Microalgae Production: A Review," Computers and Electronics in Agriculture, Vol. 76, No. 2, pp. 134-147, 2011.
  13. Ahn, D. G., Cho, C. G., Jeong, S. H., and Lee, D. G., "Design of Photobioreactor for Mass Production of Microalgae," J. of the KSPE, Vol. 28, No. 2, pp. 140- 153, 2011.
  14. Cheng-Wu, Z., Zmora, O., Kopel, R., and Richmond, A., "An Industrial-size Flat Plate Glass Reactor for Mass Production of Nannochloropsis sp. (Eustigmatophyceae)," Aquaculture, Vol. 195, No. 1-2, pp. 35-49, 2001. https://doi.org/10.1016/S0044-8486(00)00533-0
  15. Hoekema, S., Bijmans, M., Janssen, M., Tramper, J., and Wijffels, R. H., "A Pneumatically Agitated Flatpanel Photobioreactor with Gas Re-circulation: Anaerobic Photoheterotrophic Cultivation of a Purple Non-sulfur Bacterium," International Journal of Hydrogen Energy, Vol. 27, No. 11-12, pp. 1331-1338, 2002. https://doi.org/10.1016/S0360-3199(02)00106-4
  16. Sierra, E., Acien, F. G., Fernandez, J. M., García, J. L., Gonzalez, C., and Molina, E., "Characterization of a Flat Plate Photobioreactor for the Production of Microalgae," Chemical Engineering Journal, Vol. 138, No. 1-3, pp. 136-147, 2008. https://doi.org/10.1016/j.cej.2007.06.004
  17. Subitec, http://www.subitec.com
  18. Fraunhofer IGB, http://www.igb.fraunhofer.de/en/competences/environmental-biotechnology/microalgae/the_flat-panel_airlift_photobioreactor. html
  19. Trosch, W., "Bioreactor for the Cultivation of Microorganisms, and Method for the Production Thereof," EP 1 326 959 B1.
  20. Trosch, W., Schmid-staiger, U., Zastrow, A., Retze, A., and Brucker, F., "Photobioreactor with Improved Supply of Light by Surface Enlargement, Wavelength Shifter Bars or Light Tranport," EP 1 169 428 B1.
  21. Degen, J., Uebele, A., Retze, A., Schmid-Staiger, U., and Trösch, W., "A Novel Airlift Photobioreactor with Baffles for Improved Light Utilization through the Flashing Light Effect," Journal of Biotechnology, Vol. 92, No. 2, pp. 89-94, 2001. https://doi.org/10.1016/S0168-1656(01)00350-9
  22. Schenk, P. M., Thomas-Hall, S. R., Stephens, E., Marx, U. C., Mussgnug, J. H., Posten, C., Kruse, O., and Hankamer, B., "Second Generation Biofuels: High-Efficiency Microalgae for Biodiesel Production," Bioenergy Research, Vol. 1, No. 1, pp. 20-43, 2008. https://doi.org/10.1007/s12155-008-9008-8
  23. http://en.wikipedia.org/wiki/Polycarbonate
  24. Klein, P. W., "Fundamentals of Plastic Thermoforming," Morgan & Claypool Publishers, pp. 27-59, 2009.
  25. G'sell, C. and Jonas, J. J., "Determination of the Plastic Behaviour of Solid Polymers at Constant True Strain Rate," Journal of Materials Science, Vol. 14, No. 3, pp. 583-591, 1979.
  26. Rezgui, F., G'sell, C., Dahoun, A., Hiver, J. M., and Sadoun, T., "Plastic Deformation of Low-Density Polyethylene Reinforced with Biodegradable Polylactide, Part 2: Creep Characterization and Modeling," Polymer Engineering and Science, Vol. 14, No. 1, pp. 126-132, 2011.

Cited by

  1. Joining Technology of Flat Panel Photobioreactor Case vol.30, pp.2, 2013, https://doi.org/10.7736/KSPE.2013.30.2.154
  2. Methodology of Three-Dimensional Thermoforming Analysis to Simulate Forming Process of Medium and Large-Sized Plastic Parts vol.32, pp.11, 2015, https://doi.org/10.7736/KSPE.2015.32.11.953
  3. Three-Dimensional Thermoforming Analysis of an Inner Case with Three Cavities for Refrigerator vol.40, pp.5, 2016, https://doi.org/10.3795/KSME-A.2016.40.5.505