Journal of the Korean Society for Precision Engineering (한국정밀공학회지)

Korean Society for Precision Engineering (한국정밀공학회)
권호 표지
DOI QR코드

DOI QR Code

Measurement of Temperature Field in the Primary Deformation Zone in 2-D Orthogonal Machining Using IR (Infra-Red) Thermography

순수 2 차원 절삭에서 적외선 열화상을 이용한 주변형 영역의 온도 분포 측정

  • Kim, Myung-Jae (Graduate School of NID Fusion Technology, Seoul Nat'l Univ. of Sci. & Tech.) ;
  • Jung, Hyun-Gi (Dept. of Mechanical System Design Engineering, Seoul Nat'l Univ. of Sci. & Tech.) ;
  • Hwang, Ji-Hong (Dept. of Mechanical System Design Engineering, Seoul Nat'l Univ. of Sci. & Tech.)
  • 김명재 (서울과학기술대학교 NID융합기술대학원) ;
  • 정현기 (서울과학기술대학교 기계시스템디자인공학과) ;
  • 황지홍 (서울과학기술대학교 기계시스템디자인공학과)
  • Received : 2012.01.27
  • Accepted : 2012.06.07
  • Published : 2012.08.01
Download PDF
⟨ Previous Next ⟩

Abstract

The present study develops a method for directly measuring the temperature field in the primary deformation zone with a high spatial resolution during 2-D orthogonal machining. This is enabled by the use of a high-speed, charge-coupled device (CCD) based, infra-red (IR) imaging system which allows characteristics of the temperature field such as the location and magnitude of the highest temperature and temperature gradient in the primary deformation zone to be identified. Based on these data, the relation between the machining temperature and the cutting conditions is investigated.

Keywords

References

  1. Shaw, M. C., "Metal Cutting Principles," Oxford University Press, 1984.
  2. Zhen-Bin, H. and Komanduri, R., "On a Thermomechanical Model of Shear Instability in Machining," Annals of the CIRP, Vol. 44, No. 1, pp. 69-73, 1995. https://doi.org/10.1016/S0007-8506(07)62277-X
  3. Barrow, G., "A Review of Experimental and Theoretical Techniques for Assessing Cutting temperatures," Annals of the CIRP, Vol. 22, pp. 203-211, 1973.
  4. Davies, M. A., Ueda, T., M'Saoubi, R., Mullany, B., and Cooke, A. L., "On the Measurement of Temperature in Material Removal Processes," Annals of the CIRP, Vol. 56, No. 2, pp. 581-604, 2007. https://doi.org/10.1016/j.cirp.2007.10.009
  5. Hollander, M. B. and Eglund, J. E., "Thermocouple Technique Investigation of Temperature Distrubution in the Workpiece During Metal Cutting," ASTME Research Report No. 7, 1957.
  6. Shaw, M. C., Cook, N. H., and Smith, P. A., "Report on the Cooling Characteristics of Cutting Fluid," ASTME Research Report No. 19, 1958.
  7. Reichenbach, G. S., "Experimental Measurement of Metal Cutting Temperature Distributions," Transactions of the ASME, Vol. 80, pp. 520-540, 1958.
  8. Boothroyd, G., "Temperatures in Orthogonal Metal Cutting," Proceedings of the Institution of Mechanical Engineers, Vol. 177, No. 1, pp. 789-810, 1963.
  9. Davies, M. A., Yoon, H., Schmitz, T. L., Burns, T. J., and Kennedy, M. D., "Calibrated Thermal Microscopy of the Tool-Chip Interface in Machining," Machining Science and Technology, Vol. 7, No. 2, pp. 167-190, 2003. https://doi.org/10.1081/MST-120022776
  10. Davies, M. A., Cao, Q., Cooke, A. L., and Ivester, R., "On the Measurement and Prediction of Temperature Fields in Machining AISI 1045 Steel," Annals of the CIRP, Vol. 52, No. 1, pp. 77-80, 2003. https://doi.org/10.1016/S0007-8506(07)60535-6
  11. Armendia, M., Garay, A., Villar, A., Davies, M. A., and Arrazola, P. J., "High Bandwidth Temperature Measurement in Interrupted Cutting of Difficult to Machine Materials," Annals of the CIRP, Vol. 59, No. 1, pp. 97-100, 2010. https://doi.org/10.1016/j.cirp.2010.03.059
  12. Sutter, G., Faure, L., Molinari, A., Ranc, N., and Pina, V., "An Experimental Technique for the Measurement of Temperature Fields for the Orthogonal Cutting in High Speed Machining," International Journal of Machine Tools and Manufacture, Vol. 43, No. 7, pp. 671-678, 2003. https://doi.org/10.1016/S0890-6955(03)00037-3
  13. Sutter, G. and Ranc, N., "Temperature Fields in a Chip during High-Speed Orthogonal Cutting - An Experimental Investigation," International Journal of Machine Tools and Manufacture, Vol. 47, No. 10, pp. 1507-1517, 2007. https://doi.org/10.1016/j.ijmachtools.2006.11.012
  14. M'Saoubi, R. and Chandrasekaran, H., "Investigation of the Effects of Tool Micro-Geometry and Coating on Tool Temperature during Orthogonal Turning of Quenched and Tempered Steel," International Journal of Machine Tool and Manufacture, Vol. 44, No. 2-3, pp. 213-224, 2004. https://doi.org/10.1016/j.ijmachtools.2003.10.006
  15. Davies, M. A., Cooke, A. L., and Larsen, E. R., "High Bandwidth Thermal Microscopy of Machining AISI 1045 Steel," Annals of the CIRP, Vol. 54, No. 1, pp. 63-66, 2005. https://doi.org/10.1016/S0007-8506(07)60050-X
  16. Arrazola, P. J., Arriola, I., Davies, M. A., Cooke, A. L., and Dutterer, B. S., "The Effect of Machinability on Thermal Fields in Orthogonal Cutting of AISI 4140 Steel," Annals of the CIRP, Vol. 57, No. 1, pp. 65-68, 2008. https://doi.org/10.1016/j.cirp.2008.03.139
  17. Arrazola, P. J., Arriola, I., and Davies, M. A., "Analysis of the Influence of Tool Type, Coatings, and Machinability on the Thermal Fields in Orthogonal Machining of AISI 4140 Steels," Annals of the CIRP, Vol. 58, No. 1, pp. 85-88, 2009. https://doi.org/10.1016/j.cirp.2009.03.085
  18. O'Sullivan, D. and Cotterell, M., "Temperature Measurement in Single Point Turning," Journal of Materials Processing Technology, Vol. 118, No. 1-3, pp. 301-308, 2001. https://doi.org/10.1016/S0924-0136(01)00853-6
  19. Narayanan, V., "Direct measurement of temperature in machining," M.Sc. Thesis, School of Industrial Engineering, Purdue University, 2000.
  20. Hwang, J. and Chandrasekar, S., "Contact Conditions at the Chip-Tool Interface in Machining," Int. J. Precis. Eng. Manuf., Vol. 12, No. 2, pp. 183-193, 2011. https://doi.org/10.1007/s12541-011-0026-7
  21. Potdar, Y. K. and Zehnder, A. T., "Measurements and Simulations of Temperature and Deformation Fields in Transient Metal Cutting," Journal of Manufacturing Science and Engineering, Vol. 125, No. 4, pp. 645-655, 2003. https://doi.org/10.1115/1.1596571
  22. Potdar, Y. K. and Zehnder, A. T., "Temperature and deformation measurements in transient metal cutting," Experimental Mechanics, Vol. 44, No. 1, pp. 1-9, 2004. https://doi.org/10.1007/BF02427969
  23. Vernaza-Peña, K. M., Mason, J. J., and Li, M., "Experimental study of the temperature field generated during orthogonal machining of an aluminum alloy," Experimental Mechanics, Vol. 42, No. 2, pp. 221-229, 2002. https://doi.org/10.1007/BF02410886
  24. Mason, J. J., Kazban, R. V., and Vernaza-Peña, K. M., "Effect of Tool Parameters on Temperature Fields in High-Speed Machining," Proc. of 2006 SEM Annual Conference and Exposition on Experimental and Applied Mechanics, 2006.