DOI QR코드

DOI QR Code

Use of laminar flow water storage tank (LFWS) to mitigate the membrane fouling for reuse of wastewater from wafer processes

  • Sun, Darren Delai (School of Civil and Environmental Engineering, Nanyang Technological University) ;
  • Wu, You (School of Civil and Environmental Engineering, Nanyang Technological University)
  • Received : 2012.07.24
  • Accepted : 2012.09.27
  • Published : 2012.10.25

Abstract

This study employed the modified fouling index (MFI) to determine the performance of a two-step recycling system - a membrane filtration integrated laminar flow water storage (LFWS) tank followed by an ion exchange process to reclaim ultrapure water (UPW) from the wastewater generated from semiconductor wafer backgrinding and sawing processes. The first step consisted of the utilization of either ultrafiltration (UF) or nanofiltration (NF) membranes to remove solids in the wastewater where the second step consisted of an ion exchanger to further purify the filtrate. The system was able to produce high purity water in a continuous operating mode. However, higher recycling cost could be incurred due to membrane fouling. The feed wastewater used for this study contained high concentration of fine particles with low organic and ionic contents, hence membrane fouling was mainly attributed to particulate deposition and cake formation. Based on the MFI results, a LFWS tank that was equipped with a turbulence reducer with a pair of auto-valves was developed and found effective in minimizing fouling by discharging concentrated wastewater prior to any membrane filtration. By comparing flux behaviors of the improved system with the conventional system, the former maintained a high flux than the latter at the end of the experiment.

Keywords

References

  1. Allen, S. and Hahn, M.R. (1999), "Semiconductor wastewater treatment and reuse, Semiconductor", Fabtech, 9, 167-170.
  2. APHA (1995), "Standard methods for the examination of water and wastewater", 19th Ed., American Public Health Association (APHA), Washigton, D. C.
  3. ASTM (1999), "Standard guide for ultrapure water used in the electronics and semiconductor industry", D5127-99, American Society for Testing and Materials, Philadelphia, US.
  4. Boerlage, S.F.E., Kennedy, M.D., Aniye, M.P., Abogrean, E., Tarawneh, Z.S. and Schippers, J.C. (2003), "The MFI-UF as a water quality test and monitor", J. Membrane Sci., 211(2), 271-189. https://doi.org/10.1016/S0376-7388(02)00427-1
  5. Chen, V., Fane, A.G., Madaenia, S. and Wentenb, I.G. (1997), "Particle deposition during membrane filtration of colloids: transition between concentration polarization and cake formation", J. Membrane Sci., 125(1), 109-122. https://doi.org/10.1016/S0376-7388(96)00187-1
  6. Farmen, L.M. and Tan, S. (2002), "Organic removal to assist water reclaim and recycle", Ultrapure Water, 19(6), 27-34.
  7. Field, R.W., Wu, D., Howell, J.A. and Gupta, B.B. (1995), "Critical flux concept for microfiltration fouling", J. Membrane Sci., 100(3), 259-272. https://doi.org/10.1016/0376-7388(94)00265-Z
  8. Hoek, M.V., Kim, S. and Elimelech, M. (2002), "Influence of crossflow membrane filter geometry and shear rate on colloidal fouling in reverse osmosis and nanofiltration separations", Environ. Eng. Sci., 19(6), 357-372. https://doi.org/10.1089/109287502320963364
  9. Klusewitz, G. and McVeigh, J. (2002), "Reducing water consumption in semiconductor fabs", Micro, 20(10), 43-49.
  10. Knapp, A. and Thomas, G. (2010), "Critical ultrapure water application for the semiconductor industry", Ultrapure Water, 27(10), 17-20.
  11. Listiarinia, K., Tan, L.H., Sun, D.D. and Leckieb, J.O. (2011), "Systematic Study on Calcium-alginate Interaction in a Hybrid Coagulation-nanofiltration System", J. Membrane Sci., 370(1-2), 109-115. https://doi.org/10.1016/j.memsci.2010.12.047
  12. Listiarini, K, Tor, J.T., Sun, D.D. and Leckie, J.O. (2010), "Hybrid coagulation-nanofiltration membrane for removal of bromate and humic acid in water", J. Membrane Sci., 365(1-2), 154-159. https://doi.org/10.1016/j.memsci.2010.08.048
  13. Listiarini, K., Wei, C., Sun, D.D. and Leckie, J.O. (2009), "Fouling mechanism and resistance analyses of systems containing sodium alginate, calcium, alum and their combinations in dead-end fouling of nanofiltration membranes", J. Membrane Sci., 344(1-2), 244-251. https://doi.org/10.1016/j.memsci.2009.08.010
  14. Lodge, B.N. Judd, S.J. and Smith, A.J. (2002), "A statistical method for quantifying the different fouling effects of three combined water sources on an ultrafiltration membrane", Desalination, 142(2), 143-149. https://doi.org/10.1016/S0011-9164(01)00433-7
  15. Madaeni, S.S., Fane, A.G. and Wiley, D.E. (1999), "Factors influencing critical flux in membrane filtration of activated sludge", J. Chem. Technol. Biotechnol., 74(6), 539-543. https://doi.org/10.1002/(SICI)1097-4660(199906)74:6<539::AID-JCTB70>3.0.CO;2-X
  16. Manttari, M. and Nystrom, M. (2000), "Critical flux in NF of high molar mass polysaccharides and effluents from the paper industry", J. Membrane Sci., 170(2), 257-273. https://doi.org/10.1016/S0376-7388(99)00373-7
  17. Rabie, H.R., Cote, P. and Adams, N. (2001), "A method for assessing membrane fouling in pilot-and full-scale systems", Desalination, 141(3), 237-243. https://doi.org/10.1016/S0011-9164(01)85002-5
  18. Roorda, J.H. and van der Graaf, J.H.J.M. (2001), "New parameter for monitoring fouling during ultrafiltration of WWTP effluent", Wat. Sci. Tech., 43(10), 241-248.
  19. Schippers, J.C. and Verdouw, J. (1980), "The modified fouling index, a method of determining the fouling characteristics of water", Desalination, 32, 137-148. https://doi.org/10.1016/S0011-9164(00)86014-2
  20. Seidel, A. and Elimelech, M. (2002), "Coupling between chemical and physical interactions in natural organic matter (NOM) fouling of nanofiltration membranes: implications for fouling control", J. Membrane Sci., 203(1-2), 245-255. https://doi.org/10.1016/S0376-7388(02)00013-3
  21. Speth, T.F., Parrett, C.J. Harmon, S.M. and Kelty, K.C. (2002), "Effects of chloramination and site specific issues on nanofiltration flux loss and foulant characteristics", J. Environ. Eng. Sci., 1(5), 371-381. https://doi.org/10.1139/s02-028
  22. Veltri, A., DeGenova, J. and O'Hara, P. (2000), "Recycling spent ultrapure rinse water - a case study in the use of a financial analysis tool", J. Environ. Health., 63(4), 17-22.
  23. Wu, M. (2002a), "Optimization of high-purity water systems for small and medium semiconductor plants", Ultrapure Water, 19(8), 36-41.
  24. You, S.H., Tseng, D.H. and Guo, G.L. (2001), "A case study on the wastewater reclamation and reuse in the semiconductor industry", Resources, Conservation Recycling, 32(1), 73-81. https://doi.org/10.1016/S0921-3449(00)00096-3
  25. Zhou, H. and Smith, S.W. (2002), "Advance technologies in water and wastewater treatment", J. Environ. Eng. Sci., 1(4), 247-264. https://doi.org/10.1139/s02-020

Cited by

  1. Comparison study on membrane fouling by various sludge fractions with long solid retention time in membrane bioreactor vol.4, pp.3, 2013, https://doi.org/10.12989/mwt.2013.04.3.175
  2. Surface modification of PVDF ultrafiltration membranes by remote argon/methane gas mixture plasma for fouling reduction vol.45, pp.5, 2014, https://doi.org/10.1016/j.jtice.2014.06.025