Cantilever Type Idler Roller in Roll-to-roll Process for Printed Electronics

인쇄전자용 롤투롤 공정의 외팔보 형식 아이들 롤러

  • 윤덕균 (한국기계연구원 인쇄전자연구센터) ;
  • 이승현 (한국기계연구원 인쇄전자연구센터) ;
  • 강정식 (한국기계연구원 인쇄전자연구센터) ;
  • 최병오 (한국기계연구원 인쇄전자연구센터)
  • Received : 2011.07.26
  • Accepted : 2011.09.05
  • Published : 2011.10.01

Abstract

Roll-to-roll process is an emerging mass production method for printed and flexible electronics such as touch screen panel, RFID tag, thin film solar cell, and flexible display due to its high throughput. High precision in printing and coating is required to apply functional materials onto substrate. For such reason, every part of the roll-to-roll equipment needs to be precisely fabricated and to retain its precision under regular operation. In this article, the precision of cantilever type idler roller and a novel method to mitigate its deflection under web tension loading are discussed and the method is verified using both the numerical and the experimental works. The proposed method improves the structural rigidity of cantilever type roller whose advantages, such as low capital cost and high web path configurability, are maintained.

Keywords

References

  1. VDMA, "OE-A Roadmap for Organic and Printed Electronics, 3rd Edition," 2009.
  2. Kim, M., Kim, C., Kim, D., Lee, T., Ryu, B. and Choi, B., "Development of Roll-to-Roll Printing Equipment for PEMS Production," Proc. of the Korean Society for Precision Engineering Spring Conference, pp. 973-974, 2008.
  3. Kim, C., Kim, M., You, H., Choi, B., Lee, S. and Kim, D., "Roll-to-Roll Contact Printer with Multiple Printing Methods," Journal of the Korean Society for Precision Engineering Vol. 27, No. 9, pp. 7-10, 2010.
  4. Kim, M., Kim, D. and Kim, C., "A Study on the Relationship between the Shaft Diameter and Length for Cantilever Type Idle Roller in Roll-to-roll Printing System," Proc. of the Korean Society for Precision Engineering Spring Conference, pp. 593-594, 2009.
  5. Roisum, D., "The Mechanics of Rollers," Tappi Press, pp. 30-38, 1996.
  6. Yoon, D., Lee, S. and Kim, D., "Mitigating Idler Roller Bending in Roll-to-roll Process," Proceedings of the 4th International Conference on Manufacturing, Machine Design and Tribology, pp. 215-216, 2011.
  7. Shelton, J. and Reid, K., "Lateral Dynamics of an Idealized Moving Web," ASME J. Dynamic Systems, Measurement, and Control, Vol. 93, No. 3, pp. 187-192, 1971. https://doi.org/10.1115/1.3426495
  8. Yoon, D., Lee, S., You, H. and Kim, D., "Support Structure for Cantilever Type Idler Rollers of Roll Printing Apparatus for Printed Electronics," Korea Patent, No. 10-1038719, 2011.