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A Study on the Effect of Insulating Sleeve on Solidification Characteristics of A356 Aluminum Alloy

절연슬리브가 A356 알루미늄 합금의 응고과정에 미치는 영향에 대한 연구

  • 오민주 (인하대학교 대학원 금속공학과) ;
  • 유승목 (한국생산기술연구원 인천지역본부 주조기술센터) ;
  • 조인성 (한국생산기술연구원 인천지역본부 사이버설계센터) ;
  • 김용현 (대신금속주식회사 기술연구소)
  • Received : 2011.05.03
  • Accepted : 2011.08.19
  • Published : 2011.08.30

Abstract

Al-Si alloys have been steadily used as a potential material for the achievement of an efficient weight reduction in the automobile and aerospace industries due to its excellent castability and high strength-to-weight ratio. In this study, riser effect and mechanical properties were investigated according to the size of the sleeve. In addition, the effects of riser size on mechanical properties of castings were investigated. On the other hand flow and solidification process were simulated with a hybrid FDM/FEM package named ZCast. As a result, results of simulation and experiments were comparable regarding to the yield strength, tensile strength, elongation and hardness of casting. It proves the reliability of the simulation. It is expected that the proper size of riser can improve the recycling rate of metallic materials and reduce the cost of casting.

Keywords

References

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