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Diagnostic System for Crashing and Damping Signals in Engine-Assembly Line

엔진 양산라인의 충격성 불량유형 신호 진단을 위한 진단시스템 개발

  • Received : 2010.12.12
  • Accepted : 2011.05.11
  • Published : 2011.08.01

Abstract

We develop a diagnostic system to monitor failures in an engine-assembly line. Existing techniques such as sensory analysis, time domain analysis, frequency analysis, and statistical analysis have limitations in the diagnosis of engine-assembly failure when there are abnormal vibration waveforms (crashing and damping signals) during the assembly. We use a wavelet technique to deal with crashing and damping signals. We also implement a new technique for developing diagnostic rules from sensor data, and we demonstrate its validity.

본 연구를 통하여 개발하고자 하는 진단시스템은 자동차 엔진 어셈블리라인에서 발생될 수 있는 특정 조립 불량유형을 검사하는 시스템이다. 대상으로 하는 불량 유형은 엔진 고장의 유형 중 커다란 충격성신호가 발생한 후, 보상적인 작은 충격파가 주기적으로 발생되는 형태이다. 이러한 불량유형을 기존의 시간영역분석 진단, 주파수분석, 통계적분석등에 의해 진단할 경우 한계점이 존재한다. 이에 웨이블릿 잡음 제거 전처리 방법, 피크검지 알고리즘, 불순도 최소값 선택 분할 방법을 이용한 새로운 유형의 이상진단 방법을 개발하는 연구를 진행하였다.

Keywords

References

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  1. Development of Moving Average Prediction Diagnostic Module for Vibration Parameter Influenced by Environmental Factors vol.37, pp.6, 2013, https://doi.org/10.3795/KSME-A.2013.37.6.797