DOI QR코드

DOI QR Code

Medium Voltage Power Supply with Enhanced Ignition Characteristics for Plasma Torches

  • Jung, Kyung-Sub (Dept. of Electrical Eng., Chonbuk National University) ;
  • Suh, Yong-Sug (Dept. of Electrical Eng., Chonbuk National University)
  • Received : 2010.10.08
  • Published : 2011.07.20

Abstract

This paper investigates a power supply of medium voltage with enhanced ignition characteristics for plasma torches. A series resonant half-bridge topology is presented as a suitable ignition circuitry. The ignition circuitry is integrated into the main power conversion system of a multi-phase staggered three-level dc-dc converter with a diode front-end rectifier. A plasma torch rated at 3MW, 2kA and having a physical size of 1m is selected to be the high enthalpy source for a waste disposal system. The steady-state and transient operations of a plasma torch are simulated. The parameters of a Cassie-Mary arc model are calculated based on 3D magneto-hydrodynamic simulations. The circuit simulation waveform shows that the ripple of the arc current can be maintained within ${\pm}10%$ of its rated value under the presence of a load disturbance. This power conversion configuration provides a high enough ignition voltage, around 5KA, during the ignition phase and high arc stability under the existence of arc disturbance noise resulting in a high-performance plasma torch system.

Keywords

References

  1. S. L. Camacho, "Industrial-worthy plasma torches: State of the art," Pure Appl. Chem., Vol. 60, No. 5, pp. 619-632, 1988. https://doi.org/10.1351/pac198860050619
  2. M. Hur, K. D. Kang, and S. H. Hong, "Numerical analysis on plasma characteristics of high power plasma torch of hollow electrode type for Waste treatment," in Proc. IEEE Rec. Int. Conf. Plasma Sci., p. 285, May 1997.
  3. T. Iwao, M. Yumoto, H. Nishiwaki, and T. Inaba, "Development of 300 kW twin torch plasma arc furnace for medical waste treatment," in Proc. IEEE Rec. Int. Conf. Plasma Sci., p. 84, 2006.
  4. P. Fauchais and A. Vardelle, "Thermal plasmas," IEEE Trans. Plasma Sci., Vol. 25, pp. 1262-1267, Dec. 1997.
  5. Y. Suh, Y. Lee, J. Kheir, and P. Steimer, "A study on medium voltage power conversion system for plasma torch," in Proc. IEEE Power Electron. Spec. Conf., pp. 437-443, 2008.
  6. Y. S. Suh, Y. Lee, and P. Steimer, "A comparative study of medium voltage power converter topologies for plasma torch under dynamic operating conditions," IEEE Trans. Ind. Electron., Vol. 56, No. 6, pp. 2150-2161, Jun. 2009.
  7. J. Pacheco-Sotelo, R. Pena-Eguiluz, L. P. Eguiluz, A. S. de los Rios, and G. C. Sanchez, "Plasma torch ignition by a half bridge resonant converter," IEEE Trans. Plasma science, Vol. 27, No. 4, pp. 1124-1130, Aug. 1999. https://doi.org/10.1109/27.782292
  8. S. D. Roos, J. A. Ferreira, and W. G. Odendaal, "A plasma torch converter based on the partial series resonant converter," IEEE Power Electron. Spec. Conf., Vol. 2, pp. 1388-1394, Jun. 1997.
  9. T. Siebert, A. Troedson, and S. Ebner, "AC to DC power conversion now and in the future," in Proc. IEEE Ind. Appl. Soc. Petroleum Chem. Ind.Conf., pp. 145-152, 2001.
  10. V. Scaini and T. Ma, "High-current dc choppers in the metals industry," IEEE Ind. Appl. Mag., Vol. 8, No. 2, pp. 26-33, Mar./Apr. 2002.
  11. P. S. Maniscalco, V. Scaini, and W. E. Veerkamp, "Specifying DC chopper systems for electrochemical applications," IEEE Trans. Ind. Appl., Vol. 37, No. 3, pp. 941-948, May/Jun. 2001. https://doi.org/10.1109/28.924779
  12. M. Mazaheri, V. Scaini, and W. E. Veerkamp, "Cause, effects and mitigation of ripple from rectifiers," IEEE Industry Applications Society Petroleum and Chemical Industry Conference, pp. 85-91, 2002.
  13. P. Ladoux, G. Postiglione, H. Foch, and J. Nuns, "A comparative study of AC/DC converters for high-power dc arc furnace," IEEE Trans. Ind. Electron., Vol. 52, No. 3, pp. 747-757, Jun. 2005. https://doi.org/10.1109/TIE.2005.843941
  14. Y. S. Suh and P. Steimer, "Application of IGCT in high power rectifiers," IEEE Trans. Industry Applications, Vol. 45, No. 5, pp. 1628-1636, Sep./Oct. 2009. https://doi.org/10.1109/TIA.2009.2027186
  15. J. R. Rodriguez, J. Pontt, C. Silva, E. P. Wiechmann, P. W. Hammond, F. W. Santucci, R. Alvarez, R. Musalem, S. Kouro, and P. Lezana, "Large current rectifiers: State of the art and future trends," IEEE Trans. Ind. Electron., Vol. 52, No. 3, pp. 738-746, Jun. 2005. https://doi.org/10.1109/TIE.2005.843949
  16. S. M. Hwang, Y. S. Kim, and C. J. Doh, "Cyclonic plasma pyrolysis system," World Intellectual Property Organization Patent, WO2005/106327 A1, 10 Nov. 2005.
  17. A. M. Cassie, "Arc rupture and circuit severity," International des grands reseaux electriques a haute tension CIGRE, Paris, France, Report 102, 1939.
  18. K.-J. Tseng, Y. Wang, and D. M. Vilathgamuwa, "An experimentally verified hybrid Cassie-Mayr electric arc model for power electronics," IEEE Trans. Power Electron., Vol. 12, No. 3, pp. 429-436, May 1997. https://doi.org/10.1109/63.575670
  19. Y. J. Lee, Y. Suh, H. Nordborg, and P. Steimer, "Arc stability criteria in AC arc furnace and optimal converter topologies," in Proc. APEC, pp. 1280-1286, 2007.
  20. P. K. Steimer, H. E. Gruening, J. Werninger, E. Carroll, S. Klaka, and S. Linder, "IGCT-A new emerging technology for high power, low cost inverters," IEEE Ind. Appl. Mag., Vol. 5, No. 4, pp. 12-18, Jul./Aug. 1999.
  21. P. K. Steimer, B. Oedegard, O. Apeldoorn, S. Bernet, and T. Brueckner, "Very high power IGCT PEBB technology," in Proc. PESC, pp. 1-7, 2005.