A Study on the Characteristics of Material removal using a Round endmill Type MR Polishing System for 3D Shape

3차원 형상 연마를 위한 라운드 엔드밀 타입 MR연마시스템의 재료제거 특성에 관한 연구

  • Received : 2011.02.24
  • Accepted : 2011.06.03
  • Published : 2011.10.15

Abstract

Recently, it has been studying for the polishing process of micro parts widely. However, present MR polishing system, it is difficult to minimize electromagnet and to polish sphere or slope parts. Then, it can not be obtained demanded surface quality. In this study, material removal characteristics of BK7 glass using round endmill type MR polishing system were investigated through series of experiment. The experiments were investigated by changing imposed polishing conditions, such as rotational speed and polishing depth. As a results, very high material removal was obtained at 0.7mm gap distance, 1,980rpm.

Keywords

References

  1. Shin, Y. J., Kim, D. W., Lee, E. S., and Kim. K. W., 2004, "The Development of Polishing System a Magnetorheological Fluids," J. KSPE, Vol. 21, No. 7, pp. 46-52.
  2. Akami, Y., and Asari, k. L., 1998, "Characterization of Particle Motion for Polishing and Texturing under AC Field by using Particle Dispersion Type ER Fluid," J. Int. Mat. Sys. Struc., vol.9, No. 8, pp. 672-675. https://doi.org/10.1177/1045389X9800900815
  3. Kordonski, W., and Golini, D., 1999, "Progress Update in Magnetorheological Finishing," Int. J. Mod. Phys. B. Vol. 13, No. 14, 15 & 16, pp. 2205-2212.
  4. Kim, D. W., Shin, Y. J., Lee, E. S., and Cho. M. W., 2003, "The Principle of Magnetorheological Finishing for a Micro Part," Proc. KSPE, pp. 300-304.
  5. Lee. J. W., Kim. D. W., Cho. M. W., Cho. W. S., and Shin. Y. J., 2008, "A Study on the Improvement in Ultra-precision Surface of Si3N4 using $Al_2O_3$Slurry in MR Polishing," Proc. KSMTE, pp. 238-243.
  6. Kim. D. W., 2007, Development of a Ulatra Polishing System using Magnetorheological Fluids and Analysis of and its Effect on Material Removal Mechanism, A Thesis for a Doctorate, Inha University, Republic of Korea.
  7. Degroote. J. E., Marino. A. E., wilson. J. P., Bishop. A. L., Lambropoulos. J. C., and Jacobs. S. D., 2007, "Removal Rate Model for Magnetorheological Finishing of Glass," App. Opt. Vol. 46, No. 32, pp. 7927-7941. https://doi.org/10.1364/AO.46.007927
  8. Kim. K. D., 2000, " A Controllable Micro Damper using Magneto-Rheological Fluids," J. KSPE, Vol. 17, No. 8, pp. 44-45.