STS316 용사코팅의 최적 공정 설계

Process Optimization of Thermal-sprayed STS316 Coating

  • Kim, Kyun-Tak (School of Mechanical Engineering, Pukyung National University) ;
  • Kim, Yeong-Sik (School of Mechanical Engineering, Pukyung National University)
  • 발행 : 2010.02.28

초록

In the present study, process optimization for thermal-sprayed STS316 coating has been performed using $L_9(3^4)$ orthogonal array and analysis of variance (ANOVA). STS316 coatings were fabricated by flame spray process on steel substrate, and the hardness test and microstructure observation of the coatings were studied. The results of hardness test were analyzed by ANOVA. The ANOVA results showed that the spray distance had the greatest effect on hardness of the coating, on the other hands, the effects of oxygen gas flow and spray distance were ignorable. From these results, the optimal combination of the flame spray parameters could be derived, and confirmation experiment was carried out to verify these derived results. The calculated hardness of the coatings by ANOVA was found to approximately close to that of confirmation experimental result. Thus, it was considered that design of experiments using orthogonal array and ANOVA was effective for process optimization of thermal-sprayed STS316 coating.

키워드

참고문헌

  1. 어광준, 강석봉, 양병모 (2007). "HVOF 용사에 의한 WC-CoCr 코팅 최적화를 위한 다구치 실험계획방법의 적용", 대한금속재료학회지, 제45권, 제5호, pp 292-299.
  2. 최경수, 박동화 (1995). "실험계획법을 이용한 플라즈마 단열코팅에 관한 연구", 한국공업화학회, 제6권, 제5호, pp 826-839.
  3. Astrand, M., Selinder, T.I., Fietzke, F. and Klostermann, H. (2004). "Pvd- $Al_{2}O_{3}$-Coated Cemented Carbide Cutting Tools", Surface and Coatings Technology, Vol 188-189, pp 186-192. https://doi.org/10.1016/j.surfcoat.2004.08.021
  4. Cooke, K., Olivera, G. Buchanana, V. and Palmera, N. (2007). "Optimisation of the Electric Wire Arc-Spraying Process for Improved Wear Resistance of Sugar Mill Roller Shells", Surface & Coatings Technology, Vol 202, pp 185-188. https://doi.org/10.1016/j.surfcoat.2007.05.015
  5. Davim, J.P. (2003). "Design of Optimisation of Cutting Parameters for Turning Metal Matrix Composites Based on the Orthogonal Arrys", J. Mater. Process. Technol., Vol 132, pp 340-344. https://doi.org/10.1016/S0924-0136(02)00946-9
  6. Dobrzanski, L.A. and Lukaszkowicz, K. (2004). "Erosion Resistance and Tribological Properties of Coatings Deposited by Reactive Magnetron Sputtering Method onto the Brass Substrate", Journal of Materials Processing Technology, Vol 157-158, pp 317-323. https://doi.org/10.1016/j.jmatprotec.2004.09.050
  7. Fang, W., Cho, T.Y., Yoon, J.H., Song, K.O., Hur, S.K., Youn, S.J. and Chun, H.G. (2008). "Processing Optimization, Surface Properties and Wear Behavior of HVOF Spraying WC–CrC–Ni Coating", J. Mater. Process. Technol., Vol 209, pp 3561-3567.
  8. Ghosh, K., Troczynski, T. and Chaklader, A.C.D. (1998). "Aluminum-Silicon Carbide Coating by Plasma Spraying", J. of Thermal Spray Technology, No 7, pp 78-86.
  9. Lee, H.I., Han, M.S., Baek, K.K., C.H. Lee, C.H., Shin, C.S. and Chung, M.K. (2008). "Study on New Candidate Coating Materials to Challenge Rudder Cavitation Damage", Corrosion Science and Technology, Vol 7 No 5, pp 274-282.
  10. Li, J.F., Li, L. and Stott, F.H. (2004). "Statistical Approach for Minimizing Cracks in Combined Flame Spraying and Laser Surface Modification of Refractory Ceramics", Journal of the European Ceramic Society, Vol 563, Issue2, pp 249-255.
  11. Lo, K.H., Shek, C.H. and Lai, J.K.L. (2009). "Recent Developments in Stainless Steels", Materials Science and Engineering R Vol 65, pp 39-104. https://doi.org/10.1016/j.mser.2009.03.001
  12. Mason, Robert L., Gunst, Richard F. and Hess, James L. (2003). "Statistical Design and Analysis of Experiments with Applications to Engineering and Science", A John Wiley & Sons Inc., Hoboken, New Jersey, p 109.
  13. Pierlot, C., P., Bigan, M. and Chagnon, P. (2008). "Design of Experiments in Thermal Spraying: a Review", Surface & Coatings Technology, Vol 202, pp 4483-4490. https://doi.org/10.1016/j.surfcoat.2008.04.031
  14. Rotshtein, V.P., Proskurovsky, D.I., Ozur, G.E., Ivanov, Yu.F. and Markov, A.B. (2004). "Surface Modification and Alloying of Metallic Materials with Low-Energy High-Current Electron Beams", Surface and Coatings Technology, Vol 180-181, pp 377-381. https://doi.org/10.1016/j.surfcoat.2003.10.085
  15. Santa, J.F., Baena, J.C. and Toro, A. (2007). "Slurry Erosion of Thermal Spray Coatings and Stainless Steels for Hydraulic Machinery", Wear, Vol 263, pp 258-264. https://doi.org/10.1016/j.wear.2006.12.061
  16. Song, E.P., Hwang, B.C., Lee, S.H., Kim, N.J. and Ahn, J.H. (2006). "Correlation of Microstructure With Hardness and Wear Resistance of Stainless Steel Blend Coatings Fabricated by Atmospheric Plasma Spraying", Materials Science and Engineering A, Vol 429, pp 189-195. https://doi.org/10.1016/j.msea.2006.05.087
  17. Yuping, W., Pinghua, L., Chenglin, C., Zehua, W., Ming, C. and Junhua, H. (2007). "Cavitation Erosion Characteristics of a Fe–.Cr–.Si–.B–.Mn Coating Fabricated by High Velocity Oxy-Fuel (Hvof) Thermal Spray", Materials Letters, Vol 61, pp 1867-1872. https://doi.org/10.1016/j.matlet.2006.07.147