A Study on the Forming Process Optimization of a Small Tube

소구경 관단 성형공정 최적화

  • Lee, Jung-Hwan (Dept. of Industrial and Management Engineering, Dongeui University) ;
  • Lee, Seung-Hoon (Dept. of Industrial and Management Engineering, Dongeui University) ;
  • Oh, Hyun-Ok (Boogook Industry co. Ltd.)
  • 이정환 (동의대학교 산업경영공학과) ;
  • 이승훈 (동의대학교 산업경영공학과) ;
  • 오현옥 (동의대학교 산업경영공학과)
  • Received : 2010.07.08
  • Accepted : 2010.08.06
  • Published : 2010.09.30

Abstract

The end shape of tube for automobile power steering system has influence on the ability of performance. In this case study, we attempted to optimize the forming process of a small tube using Taguchi experimental design methodology. A preliminary experiment was conducted and four main control factors were selected. The experiment was set up as an $L_9(3^4)$ orthogonal array, and determined the optimal levels of the four factors through the analysis of the experimental results. As a result, the performance characteristic(close adhesion power) of the product was improved about 36%. In addition, the process capability index $C_{pk}$ is enhanced from 0.94 to 6.85.

Keywords

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