DOI QR코드

DOI QR Code

Sensitivity of Dimensional Changes to Interfacial Friction over the Definite Range of Friction Factor in Ring Compression Test

링 압축시험에서 마찰인자 구간별 치수 변화의 민감도

  • 임중연 (동국대학교 기계로봇에너지공학과) ;
  • 노정훈 (인하대학교 대학원 기계공학과) ;
  • 황병복 (인하대학교 기계공학부)
  • Received : 2010.10.12
  • Accepted : 2010.10.26
  • Published : 2010.12.01

Abstract

The main objective of this study is to examine the sensitivity of calibration curves of FEA of ring compression test to frictional shear factor. Ring compression test has been investigated by measuring dimensional changes at different positions of ring specimen and they include the changes in internal diameter at the middle and top section of the specimen, outer diameter at the middle and top section, surface expansion at the top surface, respectively. Initial ring geometries employed in analysis maintain a fixed ratio of 6 : 3 : 2, i.e. outer diameter : inner diameter : thickness of the ring specimen, which is generally known as 'standard' specimen. A rigid plastic material for different work-hardening characteristics has been modeled for simulations using rigid-plastic finite element code. Analyses have been performed within a definite range of friction as well as over whole range of friction to show different sensitivities to the interfacial friction for different ranges of friction. The results of investigation in this study have been summarized in terms of a dimensionless gradient. It has been known from the results that the dimensional changes at different positions of ring specimen show different linearity and sensitivity to the frictional condition on the contact surface.

Keywords

References

  1. A. Nadai, 1939, The force required for rolling steel strip under tension , J. Appl. Mech., Vol. 6, pp. A54-A69.
  2. E. Orowan, K. J. Pascoe, 1946, A simple method of calculating roll pressure and power consumption in flat hot rolling, J. Iron and Steel Inst., Vol. 34, pp. 124-126.
  3. R. B. Sims, 1954, The calculation of roll force and torque in hot rolling mills, Proc. Inst. Mech. Eng., Vol. 168, pp. 191-200. https://doi.org/10.1243/PIME_PROC_1954_168_023_02
  4. J. M. Alexander, 1955, A slip line field for the hot rolling process, Proc. Inst. Mech. Eng., Vol. 169, pp. 1021-1030. https://doi.org/10.1243/PIME_PROC_1955_169_103_02
  5. N. Bay, G. Gerved, 1984, Friction and pressure distribution in disk forging, Presented at : Proc. 17th Int. Cold Forging Group Plenary Meeting, Nagoya, Japan, pp. 1-16.
  6. Th. V. Karman, 1925, On the theory of rolling, J. Appl. Mathe. Mech., Vol. 5, pp. 139-141.
  7. M. Kunogi, 1954, On plastic deformation of hollow cylinders under axial compression loading, J. Sci. Res. Inst., Vol. 2, No. 30, pp. 63-92.
  8. H. Kudo, 1960, Some analytical and experimental studies of axisymmetric colding forging and extrusion-1, Int. J. Mech. Sci., Vol. 2, pp. 120-127. https://doi.org/10.1016/0020-7403(60)90016-3
  9. The MSC Institute of Technology, 2000, MSC. Marc Advanced Course, MSC. Software Corperation, Los Angeles.
  10. C. C. Chen, S. Kobayashi, 1978, Rigid plastic finite element analysis of ring compression, Appl. Numer. Methods to Form. process (ASME AMD), Vol. 28, pp. 163-174.
  11. C. H. Lee, S. Kobayashi, 1973, New solutions to rigid-plastic deformation problems using a matrix method, Trans. ASME Ser. B, Vol. 95, pp. 865-873. https://doi.org/10.1115/1.3438238
  12. SFTC, 2004, Deform 2DTM Ver 8.0 User Manuals, Scientific Forming Technologies Corporations Inc., Columbus.