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Manufacturing Characteristics of Environmental-friendly Waste Ash Brick with Industrial By-Products

산업부산물을 이용한 친환경 연소재벽돌의 제조특성

  • Kim, Han-Seok (Department of Environmental Engineering, Dong-A University) ;
  • Jung, Byung-Gil (Department of Environmental Engineering, Dong-A University) ;
  • Kim, Dae-Yong (Department of Environmental Engineering, Dong-A University) ;
  • Kang, Dong-Hyo (Environmental Research Center, Busan Environmental Corporation) ;
  • Jang, Seong-Ho (Department of Regional Environmental System Engineering, Pusan National University)
  • 김한석 (동아대학교 환경공학과) ;
  • 정병길 (동아대학교 환경공학과) ;
  • 김대용 (동아대학교 환경공학과) ;
  • 강동효 (부산광역시 환경시설공단 환경연구센터) ;
  • 장성호 (부산대학교 지역환경시스템공학과)
  • Published : 2009.06.30

Abstract

The main objective of this study was to evaluate the effects on shape and size, compressive strength, water absorption and heavy metals leaching with various weight mixing ratios in waste ash brick products using waste recycling MSWI(Municipal Solid Waste Incinerator) bottom ash, steel slag and waste building material. The manufacturing processes for the waste ash brick consist of screening, mixing, conveyor transmission, compaction.forming, and curing steps of raw materials. The weight mixing ratios of steel slag around bottom ash were adjusted within the ranges of 10% to 30%. The reported results show that the width and thickness of the manufactured waste ash brick could be satisfied with $90{\pm}2mm\;and\;57{\pm}2mm$, respectively which are K.S. standards of products qualities. And in case of length, only 20-Ba50Ss30, 20-Ba60Wb20 and 20-Ba50Wb30 for the mixing ratios could be satisfied with $190{\pm}2mm$ that is K.S. standards of products quality. The compressive strength and water absorption for 20-Ba50Ss30 and 20-Ba70Wb10 were over $8N/mm^2$ and below 15% respectively that are K.S. standards of manufactured waste ash brick. The results of tests for the heavy metals leaching in the all manufactured waste ash bricks are also passed to the wastes management regulations. The cost analysis of 20-Ba50Ss30 is evaluated. The manufacturing cost is evaluated 34.3 won/brick with 8 hours and 20tons of raw material per day. Incinerators with problems in bottom ash disposal can therefore derive significant benefits from the application of waste ash brick production.

Keywords

References

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