DOI QR코드

DOI QR Code

A Study on the Behavior of Wrinkling in the Square Cup Deep Drawing of Al Alloy

Al합금의 사각용기 딥드로잉시 주름의 거동에 관한 연구

  • 고대림 (울산대학교 대학원 기계자동차공학부) ;
  • 정동원 (제주대학교 기계에너지시스템공학부)
  • Published : 2009.03.01

Abstract

Wrinkling in the flange and wall of a deep-drawn part is one of the major defects in sheet metal processes. Wrinkling is influenced by many factors, such as material properties, shape of the body, forming conditions, stress state and thickness, etc. It is difficult to analyze the wrinkling initiation and growth according to the factors because the effects of the factors are very complex and the wrinkling behavior may show wide variation even though small deviation of factors. In this study, the influence of wrinkling parameters, such as material properties (Al1050, Al5052), the blank holding force and the drawing depth on the wrinkling initiation and growth is investigated by using the experimental method and the dynamic explicit finite element analysis. From the results, it is shown that the dynamic explicit finite element method can be used effectively to prevent the wrinkling problems advancely in the deep drawing process. Also, there is a good agreement between the experimental result and the dynamic explicit finite element analysis.

Keywords

References

  1. Matsuo Miyagawa, 1957, "Mechanism of Wrinkling in Deep Drawing of Sheet Metals, 1st Report," J. of JSME, Vol. 23, No. 130, pp. 390-398 https://doi.org/10.1299/kikai1938.23.390
  2. Matsuo Miyagawa, 1957, "Mechanism of Wrinkling in Deep Drawing of Sheet Metals, 2nd Report," J. of JSME, Vol. 23, No. 130, pp. 399-407 https://doi.org/10.1299/kikai1938.23.399
  3. Nozomu Kawai, 1960, "Critical Conditions of Wrinkling in Deep Drawing of Sheet Metals, 1st Report," J. of JSME, Vol. 26, No. 166, pp. 850-857 https://doi.org/10.1299/kikai1938.26.850
  4. Nozomu Kawai, 1960, "Critical Conditions of Wrinkling in Deep Drawing of Sheet Metals, 2nd Report," J. of JSME, Vol. 26, No. 166, pp. 857-863 https://doi.org/10.1299/kikai1938.26.857
  5. Nozomu Kawai, 1960, "Critical Conditions of Wrinkling in Deep Drawing of Sheet Metals, 3rd Report," J. of JSME, Vol. 26, No. 166, pp. 864-873 https://doi.org/10.1299/kikai1938.26.864
  6. Ahmetoglu M. et al., 1995, "Control of Blank Holder Force to Eliminate Wrinkling and Fracture in Deep Drawing Rectangular Parts," CIRP 44, pp. 347-350 https://doi.org/10.1016/S0007-8506(07)62318-X
  7. Murata A., Ebine Y. and Matsui M., 1992, "Effect of Blank Holding Force Control on Deep Drawability of Square Shell," J. of JSTP, Vol. 33, No. 375, pp. 411-416
  8. Gotoh M. and Lim, C. R., 1992, "Conditions for Flange Wrinkling Prevention in the Drawing Process of Circular and Square Shells from Irregularly Shaped Blanks," J. of JSME(c), Vol. 58, No. 556, pp. 299-306
  9. Kim J. B. and Yang D. Y., 1998, "Finite Element Analysis of the Wrinkling Initiation and Growth in Modified Yosida Buckling Test," Metals and Materials, Vol. 4, No. 4, pp. 640-647 https://doi.org/10.1007/BF03026372
  10. Son Y, J., Park K. Y. and Kim Y. S., 1998, "Analysis of Wrinkling Formation of Anisotropic Sheet Metal,", Proceedings of Spring Conference on the Korean Society for Technology of Plasticity, pp. 21-27
  11. Hwang B. W. and Keum Y. T., 2001, "Study on the Wrinkling Prediction in Sheet Metal Stamping Processes," Transactions of The Korean Society of Automotive Engineers, Vol. 9, No. 3, pp. 131-142
  12. K.W. Neale and P. Tugcu, 1990, "A Numerical Analysis of Wrinkle Formation Tendencies in Sheet Metals," International Journal for Numerical Method in Engineering, Vol.30, pp. 1595-1608 https://doi.org/10.1002/nme.1620300816
  13. J. C. Genlin, P. Paquier and N. Boudeau, 1998, "Prediction of Necking and Wrinkling in Sheet Metal Forming from the Analysis of Local Equilibrium Conditions," Simulation of Materials Processing, pp. 875-880
  14. Jung D. W., 1995, "Rigid-plastic Finite Element Analysis of Sheet Metal Forming Processes Using Explicit Time Integration Scheme," Ph.D. KAIST, KOREA
  15. Jung D. W., Yoo D. J. and Yang D. Y., 1995, "A Dynamic Explicit/Rigid-Plastic Finite Element Formulation and Its Application to Sheet Metal Forming Processes," Engineering Computations, Vol.12, pp. 707-722 https://doi.org/10.1108/02644409510104695

Cited by

  1. A Study on Forming of Silencer Case Using Virtual Tryout Method vol.34, pp.9, 2010, https://doi.org/10.3795/KSME-A.2010.34.9.1167