A Study on Optimal Cutting Conditions of MQL Milling Using Response Surface Analysis

반응표면분석을 이용한 MQL 밀링가공의 최적절삭조건에 관한 연구

  • Lee, Ji-Hyung (Department of Mechanical Engineering, Graduate School, Yeungnam Univ.) ;
  • Ko, Tae-Jo (Department of Mechanical Engineering, Yeungnam Univ.) ;
  • Baek, Dae-Gyun (Department of Mechanical Engineering, Yeungnam Univ.)
  • 이지형 (영남대학교 대학원 기계공학과) ;
  • 고태조 (영남대학교 기계공학부) ;
  • 백대균 (영남대학교 기계공학부)
  • Published : 2009.01.01

Abstract

Semi dry cutting known as MQL (Minimum Quantity Lubrication) machining is widely spreaded into the machining shops nowadays. The objective of this research is to suggest how to derive optimum cutting conditions for the milling process in MQL machining. To reach these goals, a bunch of finish milling experiments was carried out while varying cutting speed, feed rate, oil quantity, depth of cut and so on with MQL. Then, response surface analysis was introduced for the variance analysis and the regression model with the experimental data. Finally, desirability function based on regression model was used to obtain optimal cutting parameters and verification experiment was done.

Keywords

References

  1. Chang, Y. S., "Evaluation and Optimization of Machining Process Considering Environmental Effects," J. of the KSPE, Vol. 17, No. 4, pp. 209-219, 2000
  2. NIOSH, "Criteria for a Recommended Standard Occupational Exposure to Metalworking Fluids," US. Dep. of Health and Human Services, CDC. NIOSHPublication No. 98-116, 1998
  3. Aronson, R. B., "Why Dry Machining," Manufacturing Engineering, Vol. 114, No. 1, pp. 33- 36, 1994
  4. Hwang, J. and Chung, E. S., "A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impactin Grinding Operation (Ι)," J. of the KSPE, Vol. 22, No. 6, pp. 61-69, 2005
  5. Cselle, T., "New Direction in Drilling," Manufacturing Engineering, Vol. 115, No. 2, pp. 70- 90, 1995
  6. Lee, H. J., Cho, W. S., Chung, J. K., Park, C. W. and Kim, Y. J., "Environment-friendly Metal Cutting Technology Using Cooled Air," J. of the KSPE, Vol. 18, No. 6, pp. 114-120, 2001
  7. Makiyama, T., "Advanced Near Dry Machining System," HORKOS CORP., 2000
  8. Lee, H. J. and Lee, S. J., "Environment-friendly Cutting Process Technology," J. of the KSPE, Vol. 18, No. 9, pp. 31-36, 2001
  9. Zbigniew, Z., Goeorge, H. and Xiaoguang, Z., "Dry Machining of Metals with Liquid Nitrogen," SME, Technical Paper, MR 99-252, 1999
  10. Park, S. H., "Design of Experiment," Minyoungsa, pp. 372-398, 2003
  11. Istadi, I. and Amin, N. A. S., "Optimization of Process Parameters and Catalyst Compositions in Carbon Dioxide Oxidative Coupling of Methane over CaO-MnO/$CeO_2$ Catalyst Using Response SurfaceMethodology," Fuel Processing Technology, Vol. 87, pp. 449-459, 2006 https://doi.org/10.1016/j.fuproc.2005.11.004