DOI QR코드

DOI QR Code

An Experimental Study on the Strength of Composite-to-Aluminum Hybrid Single-Lap Joints

복합재-알루미늄 단일겹침 하이브리드 체결부 강도 특성 실험 연구

  • 김중진 (경상대학교 기계항공공학부) ;
  • 성명수 (경상대학교 기계항공공학부) ;
  • 김홍주 (한국항공우주산업(주)) ;
  • 차봉근 (한국항공우주산업(주)) ;
  • 권진회 (경상대학교 항공기부품기술연구소) ;
  • 최진호 (경상대학교 항공기부품기술연구소)
  • Published : 2008.09.04

Abstract

Strength and failure of composite-to-aluminum rivetted, bonded, and rivet/bonding hybrid single-lap joints were investigated by experiment. A total of 82 joint specimens were tested with 3 different overlap lengths and 2 types of stacking sequence. FM73m adhesive film and NAS9308-4-03 rivet were used for hybrid joints. While failure loads of the bonded and hybrid joints increased as the overlap length increased, failure loads of the rivetted joints were not affected by the overlap length. Effect of the stacking sequence was not remarkable in the simple bonded or rivetted joints. Failure loads of the hybrid joints, however, showed the maximum of 30% difference depending on the stacking sequence. Major failure mode of the bonded and hybrid joints was the delamination of the composite adherend and failure mode of riveted joints was the rivet failure with local bearing.

본 연구에서는 탄소 복합재와 알루미늄 2024-T3 단일겹침 체결부에 대해, 체결방법을 접착, 리벳, 리벳/접착 하이브리드의 세 가지로 변화시키면서 체결방법에 따른 파손하중과 파손모드를 실험을 통해 연구하였다. 세 가지 체결방법에 대해 각각 겹침길이 3가지와 적층순서 2가지, 총 82개의 시편을 제작하였다. 접착제는 FM73m, 리벳은 NAS9308-4-03을 사용하였다. 접착 체결과 하이브리드 체결에서는 겹침길이가 커짐에 따라 파손하중이 증가하였고, 리벳 체결에서는 겹침길이에 따른 파손하중 변화가 나타나지 않았다. 단순 접착 및 리벳 체결부에서는 적층순서에 따른 일관된 경향을 발견하기 어려운 반면, 하이브리드 체결부에서는 인접층의 적층각 차이가 작은 적층판을 사용한 체결부의 파손하중이 높게 나타났다. 접착 체결과 하이브리드 체결의 주된 파손모드는 층간분리이고 리벳 체결은 국부적 베어링 파손을 동반한 리벳 파손으로 나타났다.

Keywords

References

  1. Baker A., Dutton S., and Kelly D., Composite Materials for Aircraft Structures, AIAA Education Series, 2004
  2. Kweon, J. H., Ahn, H. S., and Choi, J. H., "A New Method to Determine the Characteristic Lengths of Composite Joints without Testing", Composite Structures, Vol. 66, No. 1/4, 2004, pp. 303-315
  3. Riccio, A., and Marciano, L., "Effects of Geometrical and Material Features on Damage Onset and Propagation in Single-lap Bolted Composite Joints under Tensile Load : Part I - Experimental Studies", Journal of Composite Materials, Vol. 39, No. 23, 2005, pp. 2071-2090 https://doi.org/10.1177/0021998305052026
  4. Mccarthy, M. A., Lawlor, V. P., and Stanley, W. F., "An Experimental Study of Bolt-Hole Clearance Effects in Single-lap, Multibolt Composite Joints", Journal of Composite Materials, Vol. 39, No. 9, 2005, pp. 799-825 https://doi.org/10.1177/0021998305048157
  5. Lawlor, V. P., Mccarthy, M. A., and Stanley, W. F., "An Experimental Study of Bolt-Hole Clearance Effects in Double-lap, Multibolt Composite Joints", Composite Structures, Vol. 71, No. 2, 2005, pp. 176-190 https://doi.org/10.1016/j.compstruct.2004.09.025
  6. Xiao, Y., and Ishikawa, T., "Bearing Strength and Failure Behaviro of Bolted Composite Joints (part I: Experimental Investigation)", Composite Science and Technology, Vol. 65, No. 7/8, 2005, pp. 1022-1031 https://doi.org/10.1016/j.compscitech.2005.02.011
  7. Okutan, B., and Karakuzu, R., "The Strength of Pinned Joints in Laminated Composite", Composite Science and Technology, Vol. 63, No. 6, 2003, pp. 893-905 https://doi.org/10.1016/S0266-3538(02)00313-5
  8. Pierron, F., and Cerisier, F., "A Numerical and Experimental Study of Woven Composite Pin-Joints," Journal of Composite Materials, Vol. 34, No. 12, 2000, pp. 1028-1054 https://doi.org/10.1106/ADTF-88CK-6G3C-5FTM
  9. 김태환, 성명수, 권진회, 최진호, "탄소 복합재-알루미늄 단일겹침 접착 체결부의 강도에 관한 인자연구", 한국복합재료학회지, 제20권 제5호, 2007, pp. 34-42
  10. Kim, K. S., Yoo, J. S., Yi, Y. M., and Kim, C. G., "Failure Mode and Strength of Uni-directional Composite Single Lap Bonded Joints with Different Bonding Methods", Composite Structures, Vol. 72, No. 4, 2006, pp. 477-485 https://doi.org/10.1016/j.compstruct.2005.01.023
  11. Quaresimin, M., and Ricotta, M., "Fatigue Behaviour and Damage Evolution of Single Lap Bonded Joints in Composite Material", Composite Science and Technology, Vol. 66, No. 2, 2006, pp. 176-187 https://doi.org/10.1016/j.compscitech.2005.04.026
  12. Owens, J. F. P., and Lee-Sullivan, P., "Stiffness Behaviour due to Fracture in Adhesively Bonded Composite-to-Aluminum Joints I. Theoretical Model", International Journal of Adhesion & Adhesive", Vol. 20, No. 1, 2000, pp. 39-45 https://doi.org/10.1016/S0143-7496(99)00013-5
  13. Owens, J. F. P., and Lee-Sullivan, P., "Stiffness Behaviour due to Fracture in Adhesively Bonded Composite-to-Aluminum Joints II. Experimental", International Journal of Adhesion & Adhesive", Vol. 20, No. 1, 2000, pp.47-58 https://doi.org/10.1016/S0143-7496(99)00014-7
  14. Li, G., Pang, S. S., Woldesenbet, E., Stubblefield, M. A., Mensah, P. F., and Ibekwe, S. I., "Investigation of Prepreg Bonded Composite Single Lap Joints", Composite Part B : engineering, Vol. 32, No. 8, 2001, pp. 651-658 https://doi.org/10.1016/S1359-8368(01)00045-2
  15. Shin, K. C., and Lee, J. J., "Bond Parameters to Improve Tensile Load Bearing Capacities of Co-cured Single and Double Lap Joints with Steel and Carbon Fiber-epoxy Composite Adherends", Journal of Composite Materials, Vol. 37, No. 5, 2003, pp. 401-420 https://doi.org/10.1177/0021998303037005040
  16. Kweon, J. H., Jung, J. W., Kim, T. H., Choi, J. H., and Kim, D. H., "Failure of Carbon Composite-to-Aluminum Joints with Combined Mechanical Fastening and Adhesive Bonding", Composite Structures, Vol. 75, No. 1/4, 2006, pp. 192-198 https://doi.org/10.1016/j.compstruct.2006.04.013
  17. Kelly, G., "Load Transfer in Hybrid (Bond/Bolted) Composite Single-lap Joints", Composite Structures, Vol. 69, No. 1, 2005, pp. 35-43 https://doi.org/10.1016/j.compstruct.2004.04.016
  18. Kelly, G., "Quasi-static Strength and Fatigue Life of Hybrid (Bond/Bolted) Composite Single-lap Joints", Composite Structures, Vol. 72, No. 1, 2006, pp. 112-129
  19. FM73 Toughened Epoxy Film, Manufacturer's Data Sheet, Cytec Engineering Materials Ltd