용융 알루미늄 합금에 의한 다이캐스팅용 금형강의 용손거동

Wear Behavior of Die Steel in Molten Aluminum Alloy

  • Bae, Sang-Ho (Dept. of Metallurgical Engineering, Yonsei University) ;
  • Kang, Bok-Hyun (Dept. of Materials Engineering, Korea University of Technology and Education) ;
  • Kim, Ki-Young (Dept. of Materials Engineering, Korea University of Technology and Education) ;
  • Kim, Do-Hyang (Dept. of Metallurgical Engineering, Yonsei University) ;
  • Choi, Gun (Korea Institute of Industrial Technology) ;
  • Choi, Bae-Ho (CJC Co. Ltd.)
  • 발행 : 2008.05.20

초록

Wear test on two die steels for aluminum die casting was carried out by dipping and rotating the specimens into the molten aluminum maintained $680^{\circ}C{\sim}780^{\circ}C$. The rotating speed of the specimen was $4.5rpm{\sim}20.0rpm$. Diffusion layer was formed between the die steel and molten aluminum, and became thicker with dipping time. Wear rate was not proportional with the thickness of the diffusion layer, but was closely related to the density of the diffusion layer. Wear rate was little affected by the kind of die steel and by the microstructure such as martensite, tempered martensite, and pearlite. Specimen with nitrided surface showed good wear resistance, and its wear rate was decreased with increase in the thickness of nitrided layer. While whole surface was worn in heat treated specimens, wear of nitrided specimens was proceeded by pitting partially.

키워드

참고문헌

  1. H. Ishikura, M. Kitamura, and H. Suganami: Transactions of Japan die casting congress, "Countermeasures to heat cracking of aluminum die casting mold", (2002) 25-34
  2. G. Goodrich: Transactions, 16th NADCA International Die Casting Congress, "Aluminum die casting shot sleeves", (1991) 201-207
  3. Y. Chu, P. Cheng, and R. Shivpuri: Transactions, 17th NADCA International Die Casting Congress, "A study of erosive wear in die casting dies", (1993) 199-208
  4. Z. W. Chen: Materials Science and Engineering, "Formation and progression of die soldering during high pressure die casting", A397 (2005) 356-369
  5. Y. Tamura and H. Wakakuwa: Transactions of Japan die casting congress, "Pre-hardened Tool steel for die, E-DAC", (2002) 13-18
  6. J. V. Skoff: Die Casting Engineer, "Understanding Residual Stress Effects and Corrective Action for Die Casting Tools- Part I", 50(19)2007, 36-40
  7. J. Lin, S. Myers, B. Mishra, J. J. Moore and P. Ried: Die Casting Engineer, "Optimization of a Graded, Multi-Layer Die coating System for use in Al Pressure Die Casting", 50(11) 2007, 30-36
  8. J. Lin, S. Carrera, A. O Kunrath, D. Zhong, S. Myers, B. Mishra, P. Ried, J. J. Moore: Surface & Coatings Technology, "Design methodology for optimized die coatings: The case for aluminum pressure die casting", 201(2006) 2930-2941 https://doi.org/10.1016/j.surfcoat.2006.06.024