DOI QR코드

DOI QR Code

셀 다공구조를 갖는 Al2O3세라믹스의 제조

Processing of Al2O3 Ceramics with a Porous Cellular Structure

  • 임병구 (안동대학교 신소재공학부) ;
  • 이락형 (안동대학교 신소재공학부) ;
  • 하정수 (안동대학교 신소재공학부)
  • Lim, Byong-Gu (School of Advanced Materials Engineering, Andong National University) ;
  • Lee, Lak-Hyoung (School of Advanced Materials Engineering, Andong National University) ;
  • Ha, Jung-Soo (School of Advanced Materials Engineering, Andong National University)
  • 발행 : 2007.10.31

초록

Porous $Al_2O_3$ ceramics were prepared by the gelcasting foams method (a slurry foaming process) with acrylamide monomer. The foaming and gelation behavior was investigated with the parameters such as the type and concentration of surfactant, solid loading of slurry, and the concentrations of initiator and catalyst. Density, porosity, microstructure, and strength of the green and sintered samples were characterized. Of the four kinds of surfactants tested, Triton X-114 showed the highest foaming ability for the solid loading of 55-30 vol%. The gelation condition giving the idle time off min was found to set the foamed structure without significant bubble enlargement and liquid lamella thinning. The green samples were fairly strong and machinable and showed maximum strength of 2.4 MPa in diametral compression. The sintered samples showed densities of 10-36% theoretical (i.e. porosity 90-64%) with a highly interconnected network of spherical pores with sizes ranging from 30 to $600{\mu}m$. The pore size and connectivity increased but the cell strut thickness decreased with decreasing the solid loading. Flexural strength of 37.8-1.7 MPa was obtained for the sintered samples.

키워드

참고문헌

  1. K. Ishizaki, S. Komarneni, and M. Nanko, 'Porous Materials: Process technology and applications;' pp. 181, Kluwer Academic Publishers, Dordrecht/Boston/London, 1998
  2. S.-H. Kim, Y.-W. Kim, J.-Y. Yun, and H.-D. Kim, 'Fabrication of Porous SiC Ceramics by Partial Sintering and their Properties,' J. Kor. Ceram. Soc., 41 [7] 541-47 (2004) https://doi.org/10.4191/KCERS.2004.41.7.541
  3. F. F. Lange and K. T. Miller, 'Open-Cell, Low-Density Ceramics Fabricated from Reticulated Polymer Substrates,' Adv. Ceram. Mater., 2 [4] 827-31 (1987)
  4. J. Saggio-Woyansky, C. E. Scott, and W. P. Minnear, 'Processing of Porous Ceramics,' Am. Ceram. Soc. Bull., 71 [11] 1674-82 (1992)
  5. J.-S. Ha and C.-S. Kim, 'Processing of Porous Ceramics with a Cellular Structure Using Polymer Beads,' J. Kor. Ceram. Soc., 40 [12] 1159-64 (2003) https://doi.org/10.4191/KCERS.2003.40.12.1159
  6. S.-J. Lee and H.-D. Kim, 'Fabrication of Porous $Al_2O_3$ Ceramics Using Thermoplastic Polymer,' J. Kor. Ceram. Soc., 41 [7] 513-17 (2004) https://doi.org/10.4191/KCERS.2004.41.7.513
  7. S. J. Powell and J. R. G. Evans, 'The Structure of Ceramic Foams Prepared from Polyurethane-Ceramic Suspensions,' Mater. Manufact. Process., 10 [4] 757-71 (1995) https://doi.org/10.1080/10426919508935063
  8. P. Sepulveda, 'Gelcasting Foams for Porous Ceramics,' Am. Ceram. Soc. Bull., 76 [10] 61-9 (1997)
  9. P. Sepulveda and J. G. P. Binner, 'Processing of Cellular Ceramics by Foaming and in situ Polymerisation of Organic Monomers,' J. Eur. Ceram. Soc., 19 2059-66 (1999) https://doi.org/10.1016/S0955-2219(99)00024-2
  10. P. Sepulveda, F. S. Ortega, M.D.M. Innocentini, and V.C. Pandolfelli, 'Properties of Highly Porous Hydroxyapatite Obtained by the Gelcasting of Foams,' J. Am. Ceram. Soc., 83 [12] 3021-24 (2000) https://doi.org/10.1111/j.1151-2916.2000.tb01677.x
  11. P. Sepulveda, J. G. P. Binner, S. O. Rogero, O. Z. Higa, and J. C. Bressiani, 'Production of Porous Hydroxyapatite by the Gel-casting of Foams and Cytotoxic Evaluation,' J. Biomed. Mater. Res., 50 [1] 27-34 (2000) https://doi.org/10.1002/(SICI)1097-4636(200004)50:1<27::AID-JBM5>3.0.CO;2-6
  12. M. Pradhan and P. Bhargava, 'Effect of Sucrose on Fabrication of Ceramic Foams from Aqueous Slurries,' J. Am. Ceram. Soc., 88 [1] 216-18 (2005) https://doi.org/10.1111/j.1551-2916.2004.00001.x
  13. O. O. Omatete, M. A. Janney, and R. A. Strehlow, 'Gelcasting- A New Ceramic Forming Process,' Am. Ceram. Soc. Bull., 70 [10] 1641-49 (1991)
  14. A. C. Young, O. O. Omatete, M. A. Janney, and P. A. Menchhofer, 'Gelcasting of Alumina,' J. Am. Ceram. Soc., 74 [3] 612-18 (1991) https://doi.org/10.1111/j.1151-2916.1991.tb04068.x
  15. F. S. Ortega, P. Sepulveda, M. D .M. Innocentini, and V. C. Pandolfelli, 'Surfactants A Necessity for Producing Porous Ceramics,' Am. Ceram. Soc. Bull., 80 [4] 37-42 (2001)
  16. J. S. Ha, 'Effect of Atmosphere Type on Gelcasting Behavior of $Al_2O_3$ and Evaluation of Green Strength,' Ceramics International, 26 [4] 251-54 (2000) https://doi.org/10.1016/S0272-8842(99)00050-4
  17. J.S. Reed, 'Principles of Ceramics Processing; Second Edition,' pp. 262-263, John Wiley & Sons, New York, 1995

피인용 문헌

  1. Properties of Working Electrodes with Polystyrene Beads Addition in Dye Sensitized Solar Cells vol.52, pp.5, 2015, https://doi.org/10.4191/kcers.2015.52.5.380